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Fuel Pressure Regulator: Disassembly: Disassembly

  1. REMOVE FUEL SENDER GAUGE ASSEMBLY 
    1. Disconnect the fuel sender gauge connector from the fuel suction plate.
      Fig 1: Identifying Fuel Sender Gauge Connector
      GTY267779Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Press down on the sender gauge claw labeled A. Then slide the sender gauge upward.
      NOTE: Do not touch the sender plate's resistance plate area or the contact area.
  2. REMOVE FUEL SUCTION PLATE SUB-ASSEMBLY 
    1. Disconnect the fuel pump connector from the fuel suction plate.
      Fig 2: Identifying Fuel Pump Connector
      GTY100268Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using needle nose pliers, remove the E-ring.
      Fig 3: Identifying E-Ring
      GTY101022Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the fuel suction plate and spring from the sub-tank.
  3. REMOVE FUEL FILTER 
    1. Disengage the 2 claws and remove the filter from the sub-tank.
      Fig 4: Identifying Fuel Filter Claws
      GTY122145Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE JET PUMP 
    1. Using a screwdriver with the tip taped, remove the jet pump from the sub-tank.
      Fig 5: Identifying Jet Pump From Sub-Tank
      GTY139521Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the jet pump.
      Fig 6: Identifying Jet Pump O-Ring
      GTY139849Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY 
    1. Detach the 2 claws of the fuel filter and remove the cap.
      Fig 7: Identifying Claws
      GTY147675Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the fuel pressure regulator from the fuel filter.
    3. Remove the 2 O-rings from the pressure regulator.