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Fuel Pump: Installation: Installation

  1. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY 
    1. Apply a light coat of gasoline to a new gasket, and install it to the fuel tank.
    2. Connect the fuel hose, and install the fuel suction with pump and gauge tube to the fuel tank.
      Fig 1: Identifying Fuel Hose
      GTY285164Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Be careful not to bend the arm of the fuel sender gauge.
      • When connecting the fuel hose, do not forcibly pull the hose.
    3. Install the lower fuel tank protector and fuel vent tube set plate with the 8 bolts.
      Fig 2: Identifying Fuel Tank Vent Tube Set Plate
      GTY270544Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

      HINT: 

      Align the protrusion of the set plate with the cutout of the fuel suction pump and gauge tube.

    4. Install the fuel tank main tube and fuel tank return vent tube with the 2 tube joint clips.
      Fig 3: Identifying Fuel Tank Return Vent Tube With Tube Joint Clips
      GTY264942Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Check that there are no scratches or foreign objects on the connecting parts.
      • Check that the fuel tube joint is inserted securely.
      • Check that the tube joint clips are on the collars of the fuel tube joints.
      • After installing the tube joint clips, check that the fuel tube joints have not been pulled off.
      Fig 4: Identifying Fuel Tube Joint Correct And Incorrect Position
      GTY288001Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the connector.
      Fig 5: Identifying Fuel Pump Connector
      GTY268739Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  3. INSTALL COWL TOP VENTILATOR LOUVER RH  . Refer to INSTALLATION - Step 11
  4. PERFORM INITIALIZATION 
    1. Perform initialization. Refer to INITIALIZATION .
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
  5. INSPECT FOR FUEL LEAK  . Refer to ON-VEHICLE INSPECTION - Step 1
  6. INSTALL REAR FLOOR NO. 2 SERVICE HOLE COVER 
    1. Install the service hole cover with new butyl tape.
  7. INSTALL REAR SEAT ASSEMBLY LH (for Power Seat) 
    1. Install the rear seat assembly LH. Refer to INSTALLATION .
  8. INSTALL REAR SEAT ASSEMBLY LH (for Ottoman) 
    1. Install the rear seat assembly LH. Refer to INSTALLATION .
  9. INSTALL REAR SEAT CUSHION ASSEMBLY (for Fixed Seat Type) 
    1. Install the rear seat cushion assembly. Refer to INSTALLATION .
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