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Charging System (Service Information): Generator: Installation: Installation

  1. INSTALL GENERATOR ASSEMBLY 
    1. Install the wire harness clamp stay with the bolt.
      Fig 1: Location of Wire Harness Clamp With Bolt
      GTY355154Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 8.4 N*m (85 kgf*cm, 74 in.*lbf) 

    2. Install the 2 bolts.
      Fig 2: Location of Generator Bolts
      GTY122799Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

    3. Connect the wire harness clamp.
      Fig 3: Remove The Bolt And Nut
      GTY275001Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the generator assembly and generator bracket with the bolt and nut.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

    5. Connect the generator connector to the generator assembly.
      Fig 4: Identifying Generator Connector
      GTY274701Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the generator wire with the nut.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

    7. Install the terminal cap.
    8. Connect the wire harness clamps.
    9. Connect the magnetic clutch connector to the compressor and magnetic clutch.
  2. INSTALL V-RIBBED BELT 

    HINT: 

    Refer to INSTALLATION .

  3. INSTALL RADIATOR ASSEMBLY WITH FAN SHROUD AND FAN MOTOR 

    HINT: 

    Refer to INSTALLATION .

  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to INITIALIZATION .

  5. INSTALL V-BANK COVER SUB-ASSEMBLY  . Refer to INSTALLATION - Step 107
  6. INSTALL FRONT BUMPER ASSEMBLY 

    HINT: 

    Refer to INSTALLATION .