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Installation [09/2015 - ]: Procedure

  1. INSTALL SPARK PLUG 
    1. Using a 16 mm plug wrench, install the 8 spark plugs.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      HINT: 

      Perform "Inspection After Repairs" after replacing the spark plug.

      Refer to INITIALIZATION [09/2015 - ]

  2. INSTALL IGNITION COIL ASSEMBLY 
    GTY636327Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Visually check the spark plug tube gasket.

      OK

      Inspection Area Specified Condition
      Upper surface No scratches or deformation
      Outer lip No scratches or deformation
      Inner lip No scratches

      If the result is not as specified, replace the spark plug tube gasket.

    2. Slide the spark plug tube gasket onto the ignition coil assembly as shown in the illustration.
      GTY147602Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. After installing the spark plug tube gasket, firmly insert the ignition coil assembly as shown in the illustration.
      GTY127668Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the 8 bolts.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      HINT: 

      Perform Inspection After Repairs" after replacing the ignition coil assembly.

      Refer to INITIALIZATION [09/2015 - ]

    5. Connect the 8 ignition coil assembly connectors.
  3. INSTALL NO. 6 COVER SUB-ASSEMBLY 
  4. INSTALL ENGINE COVER SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 16

  5. INSTALL NO. 5 COVER SUB-ASSEMBLY 
  6. INSTALL ENGINE COVER SUB-ASSEMBLY RH 

    Refer to PROCEDURE - Step 4

  7. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE 

    Refer to PROCEDURE - Step 22

  8. INSTALL SKID CONTROL ECU BRACKET 

    (Refer to INSTALLATION [09/2015 - ] )

  9. CONNECT FRAME WIRE 
    1. Attach the 2 claws of the frame wire to the No. 1 relay block.
    2. Install the frame wire to the No. 1 relay block with the 2 nuts.

      Torque: 13 N*m (130 kgf*cm, 10 ft.*lbf) 

    3. Install the No. 1 relay block cover.
  10. CONNECT INLET INVERTER COOLING PIPE 
    1. Install the inlet inverter cooling pipe with the 2 bolts.

      Torque: 13 N*m (127 kgf*cm, 9 ft.*lbf) 

  11. CONNECT GENERATOR CABLE 

    Refer to PROCEDURE - Step 10

  12. CONNECT MOTOR CABLE 

    Refer to PROCEDURE - Step 11

  13. INSTALL INVERTER TERMINAL COVER 

    Refer to PROCEDURE - Step 12

  14. INSTALL INVERTER COVER ASSEMBLY RH 

    Refer to PROCEDURE - Step 21

  15. INSTALL MOTOR CABLE COVER RH 

    Refer to PROCEDURE - Step 22

  16. INSTALL COWL TOP VENTILATOR LOUVER RH 

    Refer to PROCEDURE - Step 23

  17. INSTALL AIR CLEANER ASSEMBLY RH 

    Refer to PROCEDURE - Step 2

  18. INSTALL AIR CLEANER ASSEMBLY LH 

    Refer to PROCEDURE - Step 1

  19. INSTALL INTAKE AIR CONNECTOR PIPE 

    Refer to PROCEDURE - Step 2

  20. INSTALL NO. 1 AIR CLEANER INLET 

    Refer to PROCEDURE - Step 90

  21. INSTALL SERVICE PLUG GRIP 

    (Refer to INSTALLATION [09/2015 - ] )

  22. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Refer to INITIALIZATION [09/2015 - ] ).

  23. INSTALL BATTERY SERVICE HOLE COVER LH 

    Refer to PROCEDURE - Step 13

  24. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 14

  25. INSTALL ENGINE ROOM SIDE COVER LH 
    1. Install the engine room side cover LH with the 5 clips.
  26. INSTALL ENGINE ROOM SIDE COVER RH 
    1. Install the engine room side cover RH with the 5 clips.
  27. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 91

  28. INSTALL V-BANK COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 92

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