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Installation [09/2015 - ]: Procedure

  1. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY 

    HINT: 

    Perform "Inspection After Repairs" after replacing the fuel pump (Refer to INITIALIZATION [09/2015 - ] ).

    1. Apply a light coat of gasoline to a new gasket, and install it to the fuel tank.
    2. Connect the fuel hose, and install the fuel suction with pump and gauge tube to the fuel tank.
      GTY685712Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Be careful not to bend the arm of the fuel sender gauge.
      • When connecting the fuel hose, do not forcibly pull the hose.
    3. Install the lower fuel tank protector and fuel vent tube set plate with the 8 bolts.
      GTY655489Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

      HINT: 

      Align the protrusion of the set plate with the cutout of the fuel suction pump and gauge tube.

    4. Install the fuel tank main tube and fuel tank return vent tube with the 2 tube joint clips.
      GTY148219Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      GTY641652Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • Check that there are no scratches or foreign objects on the connecting parts.
      • Check that the fuel tube joint is inserted securely.
      • Check that the tube joint clips are on the collars of the fuel tube joints.
      • After installing the tube joint clips, check that the fuel tube joints have not been pulled off.
    5. Connect the connector.
      GTY630043Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Refer to INITIALIZATION [09/2015 - ] ).

  3. INSTALL COWL TOP VENTILATOR LOUVER RH 

    Refer to PROCEDURE - Step 15

  4. INSPECT FOR FUEL LEAK 

    Refer to PROCEDURE - Step 1

  5. INSTALL REAR FLOOR NO. 2 SERVICE HOLE COVER 
    1. Install the service hole cover with new butyl tape.
  6. INSTALL REAR NO. 1 SEAT ADJUSTER ASSEMBLY 
  7. INSTALL REAR SEAT CUSHION ASSEMBLY (for Fixed Seat Type) 

    (Refer to INSTALLATION [09/2015 - ] )