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Installation [09/2015 - ]: Procedure

  1. INSTALL SPARK PLUG 
    1. Using a 16 mm plug wrench, install the 8 spark plugs.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      HINT: 

      Perform "Inspection After Repairs" after replacing the spark plug (Refer to INITIALIZATION [09/2015 - ] ).

  2. INSTALL IGNITION COIL ASSEMBLY 
    GTY677746Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Perform a visual inspection of the spark plug tube gasket.

      Standard

      Area Specified condition
      Upper surface No scratches or deformation
      Outer lip No scratches or deformation
      Inner lip No scratches

      If the result is not as specified, replace the spark plug tube gasket.

    2. Slide the spark plug tube gasket onto the ignition coil assembly as shown in the illustration.
      GTY147602Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. After installing the spark plug tube gasket, firmly insert the ignition coil assembly as shown in the illustration.
      GTY127668Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the 8 bolts.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      HINT: 

      Perform Inspection After Repairs" after replacing the ignition coil assembly (Refer to INITIALIZATION [09/2015 - ] ).

    5. Connect the 8 ignition coil assembly connectors.
  3. INSTALL NO. 6 ENGINE COVER SUBASSEMBLY (for AWD) 
    1. Install the No. 6 engine cover sub-assembly with the 2 nuts.

      Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf) 

  4. INSTALL NO. 5 ENGINE COVER SUBASSEMBLY (for AWD) 
    1. Install the No. 5 engine cover sub-assembly with the 2 nuts.

      Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf) 

  5. INSTALL NO. 2 ENGINE COVER (for 2WD) 
    1. Install the No. 2 engine cover with the 4 nuts.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

  6. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE (for AWD) 

    Refer to PROCEDURE - Step 63

  7. CONNECT ENGINE WIRE 
    1. Install the engine wire to the No. 1 relay block with the nut.

      Torque: 13 N*m (127 kgf*cm, 9 ft.*lbf) 

    2. Connect the 2 clamps.
    3. Install the No. 1 relay block cover.
  8. INSTALL BATTERY TRAY 
    1. Install the battery tray with the 3 bolts.

      Torque: 5.4 N*m (55 kgf*cm, 47 in.*lbf) 

  9. INSTALL BATTERY 
    1. Install the battery.
    2. Install the battery insulator.
    3. Install the battery clamp with the nut.

      Torque: 5.4 N*m (55 kgf*cm, 47 in.*lbf) 

    4. Connect the battery cable clamp.
    5. Connect the cable to the positive (+) battery terminal.

      Torque: 5.4 N*m (55 kgf*cm, 47 in.*lbf) 

  10. INSTALL SKID CONTROL ECU BRACKET 

    (Refer to INSTALLATION [09/2015 - ] )

  11. INSTALL AIR CLEANER ASSEMBLY RH 

    Refer to PROCEDURE - Step 10

  12. INSTALL AIR CLEANER ASSEMBLY LH 

    Refer to PROCEDURE - Step 9

  13. INSTALL INTAKE AIR CONNECTOR PIPE 
    1. Install the intake air sound creator.

      HINT: 

      Only perform this procedure when replacement of the intake air sound creator is necessary.

      1. Install the intake air sound creator with the bolt and hose clamp.

        Torque: 2.0 N*m (20 kgf*cm, 18 in.*lbf) 

    2. Align the protrusion of the intake air resonator with the cutout of the bracket and insert the protrusion.
    3. Install the intake air connector pipe with the 3 hose clamps.

      for intake air connector pipe and throttle body 

      Torque: 4.8 N*m (49 kgf*cm, 42 in.*lbf) 

      for intake air connector pipe and air cleaner cap 

      Torque: 3.8 N*m (39 kgf*cm, 34 in.*lbf) 

      HINT: 

      • Insert the protrusion of the intake air connector pipe into the hole of the hose clamp.
      • The intake air connector pipe and throttle body clamp can be tightened within the range of 4.0 N*m (41 kgf*cm, 35 in.*lbf) to 5.5 N*m (56 kgf*cm, 49 in.*lbf), and the intake air connector pipe and air cleaner cap clamp can be tightened within the range of 2.0 N*m (20 kgf*cm, 18 in.*lbf) to 5.5 N*m (56 kgf*cm, 49 in.*lbf).
    4. Attach the 2 wire harness clamps.
    5. Connect the No. 1 and No. 2 ventilation hoses to the intake air connector pipe.
      GTY638091Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      • Position the claws of the clamps as shown in the illustration.
      • Install the clamps so that they are within the hose's paint marks.
  14. INSTALL NO. 1 AIR CLEANER INLET 

    Refer to PROCEDURE - Step 3

  15. INSTALL ENGINE ROOM SIDE COVER RH 
    1. Install the engine room side cover RH with the 5 clips.
  16. INSTALL ENGINE ROOM SIDE COVER LH 
    1. Install the engine room side cover LH with the 5 clips.
  17. INSTALL AIR CLEANER INLET COVER SUBASSEMBLY 

    Refer to PROCEDURE - Step 7

  18. INSTALL V-BANK COVER SUBASSEMBLY 

    Refer to PROCEDURE - Step 8

  19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Refer to INITIALIZATION [09/2015 - ] ).

  20. INSTALL COWL TOP VENTILATOR LOUVER RH 

    Refer to PROCEDURE - Step 15