Installation [10/2015 - ]: Procedure

HINT: 

Perform "Inspection After Repairs" after replacing the throttle body with motor assembly.

Refer to INITIALIZATION [10/2015 - 09/2018] or INITIALIZATION [09/2018 - ]

1. Install 3 new gaskets to the intake manifold, intercooler assembly and No. 2 air tube.

   HINT: 

   Check that the gasket is securely fitted into the installation groove.

2. Temporarily install the throttle body with motor assembly and No. 2 air tube to the intake manifold with the 4 bolts labeled B in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   	Bolt A
   	Bolt B

3. Connect the No. 2 air tube to the intercooler assembly with the 4 bolts labeled A in the sequence shown in the illustration, and then tighten the bolts at the specified torque.

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

4. Tighten the bolts at the 4 bolts labeled B.

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

5. Connect the No. 2 water by-pass hose and No. 1 water by-pass hose to the throttle body with motor assembly, and then slide the 2 hose clamps to secure the hoses.
6. Connect the connector to the throttle body with motor assembly.

1. Install the water by-pass pipe with the 2 bolts.

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

2. Connect the No. 2 turbo water hose to the No. 1 turbo water by-pass pipe sub-assembly and slide the hose clamp to secure the hose.
3. Connect the No. 9 water by-pass hose to the water by-pass pipe and slide the hose clamp to secure the hose.
4. Attach the 4 wire harness clamps to connect the engine wire and No. 2 engine wire to the water by-pass pipe.

1. Connect the No. 2 intercooler cooling water hose to the water by-pass pipe and slide the hose clamp to secure the hose.

NOTE:

The tightening torque of the bolt varies according to the symbol on its head.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*A	for Type A
*B	for Type A

1. Install the wire harness clamp bracket with the 2 bolts.

   for Type A 

   Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) 

   for Type B 

   Torque: 9.5 N*m (97 kgf*cm, 84 in.*lbf) 

2. Attach the clamp and connect the No. 3 engine wire to the wire harness clamp bracket with the bolt.

   for Type A 

   Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) 

   for Type B 

   Torque: 9.5 N*m (97 kgf*cm, 84 in.*lbf) 

1. Install the intercooler reservoir assembly with the 2 bolts.

   Torque: 12.5 N*m (127 kgf*cm, 9 ft.*lbf) 

2. Attach the clamp to connect the fuel hose assembly to the intercooler reservoir assembly.
3. Attach the clamp to connect the No. 4 intercooler cooling water hose to the body.
4. Connect the No. 4 intercooler cooling water hose to the electric water pump assembly and slide the hose clamp to secure the hose.

1. Install the No. 3 intercooler cooling water hose and slide the 2 hose clamps to secure the hose.

1. Install the battery tray with the 2 bolts.

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

Refer to INSTALLATION [09/2014 - ]

Refer to INSTALLATION [10/2015 - ]

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 1

Refer to ON-VEHICLE INSPECTION [10/2015 - ]