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On-Vehicle Inspection [10/2014 - ]: Procedure

  1. INSPECT JUNCTION BLOCK 
    GTY501775Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *1 Main Body ECU - -
    *a Component without harness connected
    (Instrument Panel Junction Block Assembly)
    *b Component without main body ECU connected
    (Instrument Panel Junction Block Assembly)
    NOTE:
    • The No. 1 IG1 relay, No. 2 IG1 relay and No. 3 IG1 relay are built into the junction block.
    • Before performing a check of each relay in the junction block, check the ECU-IG NO. 2 fuse, ECU-IG NO. 4 fuse and ECU-IG NO. 5 fuse.
    1. Inspect the IG1 No. 1 relay.
      1. Measure the resistance according to the value(s) in the table below.

        Standard Resistance

        Tester Connection Condition Specified Condition
        4F-1 - 4C-21 Battery voltage not applied to terminals 4B-46 and 4D-28 10 kΩ or higher
        Battery voltage applied to terminals 4B-46 and 4D-28 Below 1 Ω

        If the result is not as specified, replace the junction block.

    2. Inspect the IG1 No. 2 relay.
      1. Measure the resistance according to the value(s) in the table below.

        Standard Resistance

        Tester Connection Condition Specified Condition
        4F-1 - 4C-41 Battery voltage not applied to terminals 4B-46 and 4D-28 10 kΩ or higher
        Battery voltage applied to terminals 4B-46 and 4D-28 Below 1 Ω

        If the result is not as specified, replace the junction block.

    3. Inspect the IG1 No. 3 relay.
      1. Measure the resistance according to the value(s) in the table below.

        Standard Resistance

        Tester Connection Condition Specified Condition
        4F-1 - 4D-34 Battery voltage not applied to terminals 4B-46 and 4D-28 10 kΩ or higher
        Battery voltage applied to terminals 4B-46 and 4D-28 Below 1 Ω

        If the result is not as specified, replace the junction block.

  2. INSPECT EFI MAIN NO. 1 RELAY (EFI MAIN NO. 1) 
    GTY373106Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      3 - 5 Battery voltage not applied to terminals 1 and 2 10 kΩ or higher
      Battery voltage applied to terminals 1 and 2 Below 1 Ω

      If the result is not as specified, replace the EFI main No. 1 relay.

  3. INSPECT EFI MAIN NO. 2 RELAY (EFI MAIN NO. 2) 
    GTY373106Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      3 - 5 Battery voltage not applied to terminals 1 and 2 10 kΩ or higher
      Battery voltage applied to terminals 1 and 2 Below 1 Ω

      If the result is not as specified, replace the EFI main No. 2 relay.

  4. INSPECT EFI MAIN NO. 3 RELAY (EFI MAIN NO. 3) 
    GTY373106Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      3 - 5 Battery voltage not applied to terminals 1 and 2 10 kΩ or higher
      Battery voltage applied to terminals 1 and 2 Below 1 Ω

      If the result is not as specified, replace the EFI main No. 3 relay.

  5. INSPECT EDU RELAY (EDU) 
    GTY373106Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      3 - 5 Battery voltage not applied to terminals 1 and 2 10 kΩ or higher
      Battery voltage applied to terminals 1 and 2 Below 1 Ω

      If the result is not as specified, replace the EDU relay.

  6. INSPECT IGNITION NO. 2 MAIN RELAY (IG2-MAIN) 
    GTY373106Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      3 - 5 Battery voltage not applied to terminals 1 and 2 10 kΩ or higher
      Battery voltage applied to terminals 1 and 2 Below 1 Ω

      If the result is not as specified, replace the ignition No. 2 main relay.