Removal [09/2014 - ]: Procedure

1. The procedure differs depending on the specification of the fuel suction tube with pump and gauge assembly. The specification can be determined using the following information.
   1. When using the Techstream:

      Check that the Active Test item "Fuel Pump Single Phase Energization" is displayed.

      • If the fuel suction tube with pump and gauge assembly is a brush type motor, the Active Test item "Fuel Pump Single Phase Energization" will not be displayed.
      • If the fuel suction tube with pump and gauge assembly is a brushless type motor, the Active Test item "Fuel Pump Single Phase Energization" will be displayed.
   2. When not using the Techstream:

      Disconnect the fuel pump control ECU connectors.

      Refer to REMOVAL [09/2014 - ] 

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *A

      for Brush Type Motor

      *B

      for Brushless Type Motor

Refer to PRECAUTION [09/2014 - 09/2020] , or refer to PRECAUTION [09/2020 - ]

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 2

1. Using a clip remover with its tip wrapped with protective tape, remove the rear floor service hole cover and butyl tape.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Protective Tape

2. for Brush Type Motor:

   Disconnect the fuel suction tube with pump and gauge assembly connector.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

3. for Brushless Type Motor:

   Disconnect the 2 fuel suction tube with pump and gauge assembly connectors.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the tube joint clip, and pull off the fuel tube joint of the fuel tank main tube sub-assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Fuel Suction Plate Sub-assembly
   *2	Tube Joint Clip
   *a	Fuel Tube Joint
   *b	O-ring
   *c	Nylon Tube
   	Pull off
   	Pull off

   NOTE:

   • Remove any foreign matter on the fuel tube joint before performing this work.
   • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the fuel tube joint has O-rings that seal the plug.
   • Be sure to disconnect the fuel tube joint by hand.
   • Do not forcibly bend, twist or turn the nylon tube.
   • Protect the disconnected part by covering it with a plastic bag after disconnecting the fuel tube joint.
   • If the fuel tube joint and fuel suction plate sub-assembly are stuck, push and pull to release them.

1. Release the lock to remove the No. 1 fuel tube clamp.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Front Side

2. Remove the fuel pump gauge retainer.
   1. Temporarily install SST (plate) and SST (claw) to the fuel pump gauge retainer.
      • SST: 09808-14030 
        1. 09808-01030
        2. 09808-01090
      • SST: 09808-01071 

      HINT: 

      Securely insert the ends of SST (claw) into the insertion points in the fuel pump gauge retainer.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *a	Insertion Point
      *b	SST (Plate)
      *c	SST (Claw)
      *d	SST (Bolt)

   2. While firmly pressing SST (claw) into the insertion points in the fuel pump gauge retainer, tighten SST (bolt).
   3. Install SST (handle) to SST (plate).

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *a	SST (Handle)
      *b	SST (Plate)
      *c	SST (Claw)

      • SST: 09808-14030 
        1. 09808-01010
        2. 09808-01030
        3. 09808-01090
      • SST: 09808-01071 
   4. Lightly press down on SST to prevent it from separating from the fuel pump gauge retainer. While pressing down on SST, rotate SST (handle) slowly to loosen the fuel pump gauge retainer.
      NOTE:

      • Do not use any tools other than specified in this operation as this may result in damage to the fuel pump gauge retainer or the fuel tank assembly.
      • Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate, and may damage components.
      • Make sure to rotate SST (handle) horizontally. If it is rotated at an angle, SST may come off.
      • Do not spin SST too fast or use an impact wrench as this may result in damage to components.
      • If SST comes off of the fuel pump gauge retainer, loosen SST (bolt) and reinstall SST.
   5. While pressing down on the fuel suction tube with pump and gauge assembly, remove the fuel pump gauge retainer.

1. Disconnect the fuel return vent tube sub-assembly and remove the fuel suction tube with pump and gauge assembly from the fuel tank assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   NOTE:

   • Make sure that the fuel sender gauge assembly arm does not bend.
   • Do not damage the fuel return vent tube sub-assembly.
   • When disconnecting the fuel tube connector, do not excessively pull on the fuel return vent tube sub-assembly.
2. Remove the fuel suction tube set gasket from the fuel tank assembly.