Installation [09/2014 - ]: Procedure

1. Slide the No. 2 fuel sender gauge assembly downward and engage the claw (A) to install the No. 2 fuel sender gauge assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Connect the No. 2 fuel sender gauge assembly connector.
   NOTE:

   • Do not touch the resistance plate or contacts of the No. 2 fuel sender gauge assembly.
   • Make sure that the No. 2 fuel sender gauge assembly arm does not bend.

1. Install a new fuel suction tube set gasket to the fuel tank assembly.
2. Connect the fuel return vent tube sub-assembly and set the fuel tank vent tube assembly on the fuel tank assembly.
   NOTE:

   • Make sure that the No. 2 fuel sender gauge assembly arm does not bend.
   • Do not damage the fuel return vent tube sub-assembly.
   • When disconnecting the fuel tube connector, do not excessively pull on the fuel return vent tube sub-assembly.
3. Align the protrusions of the fuel tank vent tube assembly with the notches in the fuel tank assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Protrusion
   	Notch

4. While pressing down on the fuel tank vent tube assembly, temporarily install the fuel pump gauge retainer.
5. Temporarily install SST (plate) and SST (claw) to the fuel pump gauge retainer.
   • SST: 09808-14030 
     1. 09808-01030
     2. 09808-01050
   • SST: 09808-01071 

   HINT: 

   Securely insert the ends of SST (claw) into the insertion points in the fuel pump gauge retainer.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Insertion Point
   *b	SST (Plate)
   *c	SST (Claw)
   *d	SST (Bolt)

6. While firmly pressing SST (claw) into the insertion points in the fuel pump gauge retainer, tighten SST (bolt).
7. Install SST (handle) to SST (plate).

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Protrusion
   *b	Groove
   *c	SST (Handle)
   *d	SST (Plate)
   	Front Side

   • SST: 09808-14030 
     1. 09808-01010
     2. 09808-01030
     3. 09808-01050
   • SST: 09808-01071 
8. Using SST, rotate the fuel pump gauge retainer so that the protrusions of the fuel pump gauge retainer are aligned with the grooves in the fuel tank assembly to install the fuel pump gauge retainer to the fuel tank assembly.
   NOTE:

   • Do not use any tools other than specified as this may result in damage to the fuel pump gauge retainer or the fuel tank assembly.
   • Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate, and may damage components.
   • Make sure to rotate SST (handle) horizontally. If it is rotated at an angle, SST may come off.
   • Do not spin SST too fast or use an impact wrench as this may result in damage to components.
   • If SST comes off of the fuel pump gauge retainer, loosen SST (bolt) and reinstall SST.
   • Make sure that the fuel suction tube set gasket does not come off.
9. Install the No. 1 fuel tube clamp.

1. Remove any remaining butyl tape from the rear floor service hole cover and vehicle body.
2. Clean and degrease the installation surfaces of the rear floor service hole cover and vehicle body.
3. Connect the No. 2 fuel sender gauge assembly connector.
4. Install the rear floor service hole cover with new butyl tape.

1. Slide the fuel sender gauge assembly downward and engage the claw (A) to install the fuel sender gauge assembly.
   NOTE:

   • Do not touch the resistance plate or contacts of the fuel sender gauge assembly.
   • Make sure that the fuel sender gauge assembly arm does not bend.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Slide

2. Connect the fuel sender gauge assembly connector.

HINT: 

Use the same procedure as for the LH side.

Refer to PROCEDURE - Step 21 [09/2014 - 11/2017] , or refer to PROCEDURE - Step 20 [11/2017 - ]

HINT: 

Use the same procedure as for the LH side.

Refer to PROCEDURE - Step 2

HINT: 

Use the same procedure as for the LH side.

Refer to PROCEDURE - Step 7

HINT: 

Use the same procedure as for the LH side.

Refer to PROCEDURE - Step 38 [09/2014 - 11/2017] , or refer to PROCEDURE - Step 37 [11/2017 - ]

Refer to INSTALLATION [09/2014 - ]