Installation [09/2014 - 03/2019]: Procedure
- INSTALL TRANSMISSION BREATHER ASSEMBLY
- Install the transmission breather assembly as shown in the illustration with the 2 bolts.
Torque: 7.0 N.m (71 kgf/cm, 62 in.lbf)
*a Ground Wire HINT:
Bolt Length:
- Bolt (A): 30 mm (1.18 in.)
- Bolt (B): 14 mm (0.551 in.)
- Engage the 2 clamps to connect the wire harness to the transmission breather assembly.
- Install the bolt to connect the ground wire to the transmission breather assembly.
Torque: 10 N.m (102 kgf/cm, 7 ft.lbf)
- Install the transmission breather assembly as shown in the illustration with the 2 bolts.
- INSTALL TORQUE CONVERTER ASSEMBLY
- Using a vernier caliper and straightedge, measure the dimension (A) between the automatic transmission assembly contact surface of the engine assembly and torque converter assembly contact surface of the drive plate and ring gear sub-assembly.
*a Engine Assembly Surface *b Drive Plate and Ring Gear Sub-assembly Surface - Align the matchmark on the automatic transmission case sub-assembly with the one on the torque converter assembly and engage the splines of the input shaft with the turbine runner splines.NOTE:
Install the torque converter assembly to the input shaft while keeping it horizontal.
*a Matchmark - Rotate the torque converter assembly approximately 180° and engage the splines of the stator shaft with the stator assembly.NOTE:
- Do not damage the front oil pump oil seal.
- Install the torque converter assembly to the input shaft while keeping it horizontal.
*1 Front Oil Pump Oil Seal - Rotate the torque converter assembly approximately 180° again, align the matchmark on the torque converter assembly with the one on the automatic transmission case sub-assembly and insert the key of the torque converter assembly into the groove of the oil pump drive gear.NOTE:
- Do not push the torque converter assembly excessively when rotating it.
- Do not damage the front oil pump oil seal.
- Install the torque converter assembly to the input shaft while keeping it horizontal.
*1 Front Oil Pump Oil Seal - Using a vernier caliper and straightedge, measure the dimension (B) shown in the illustration and check that the dimension (B) is more than the dimension (A), which was measured in the previous step.
Standard
Dimension (A) + 1 mm (0.0394 in.) or more
NOTE:- Make sure to deduct the thickness of the straightedge.
- If the automatic transmission assembly is installed to the engine assembly with the torque converter assembly not sufficiently inserted, the torque converter assembly may be damaged.
- Using a vernier caliper and straightedge, measure the dimension (A) between the automatic transmission assembly contact surface of the engine assembly and torque converter assembly contact surface of the drive plate and ring gear sub-assembly.
- INSTALL AUTOMATIC TRANSMISSION ASSEMBLY
- Apply clutch spline grease to the surface of the part of the crankshaft that contacts the torque converter assembly centerpiece.
Clutch Spline Grease
Toyota Genuine Clutch Spline Grease or equivalent
Maximum Grease Amount
Approximately 1 g (0.0353 oz)
*1 Drive Plate and Ring Gear Sub-assembly *2 Crankshaft *a Torque Converter Assembly Centerpiece Clutch Spline Grease - Make sure that the mark is positioned as shown in the illustration.
*a Mark - Confirm that the 2 knock pins are installed to the engine assembly and are not damaged.
*a Knock Pin - While keeping the engine assembly and automatic transmission assembly horizontal, align the 2 knock pins with the holes in the automatic transmission assembly and install the automatic transmission assembly with the 10 bolts.
Bolt (A)
Torque: 37 N.m (377 kgf/cm, 27 ft.lbf)
Bolt (B)
Torque: 71 N.m (724 kgf/cm, 52 ft.lbf)
NOTE:- Do not use excessive force when installing the automatic transmission assembly.
- Check that the torque converter assembly rotates.
- Make sure that the wire harness or other similar items are not pinched between the contact surfaces.
HINT:
Bolt Length:
- Bolt (A): 43 mm (1.69 in.)
- Bolt (B): 50 mm (1.97 in.)
- Connect the breather plug hose to the transmission breather assembly.
HINT:
Be sure to insert the breather plug hose until stopped by the protrusion on the transmission breather assembly.
- Apply clutch spline grease to the surface of the part of the crankshaft that contacts the torque converter assembly centerpiece.
- CONNECT WIRE HARNESS
- Connect the wire harness to the automatic transmission assembly with the nut and 2 bolts.
Torque: 10 N.m (102 kgf/cm, 7 ft.lbf)
- Engage the 2 clamps.
- Connect the transmission wire connector.
HINT:
Push up the lever until the claw of the transmission wire connector makes a connection sound.
- Connect the park/neutral position switch assembly connector.
- Connect the wire harness to the automatic transmission assembly with the nut and 2 bolts.
- INSTALL FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY
- Install the floor shift gear shifting rod sub-assembly to the transmission control shaft lever RH with the pin.
*1 Pin *2 Clip - Install a new clip.
- Turn the transmission control shaft lever RH counterclockwise until it stops, then turn it clockwise 2 notches.
*1 Transmission Control Shaft Lever RH *a P *b R *c N
- Install the floor shift gear shifting rod sub-assembly to the transmission control shaft lever RH with the pin.
- INSTALL REAR ENGINE MOUNTING INSULATOR ASSEMBLY
- INSTALL REAR ENGINE MOUNTING MEMBER
- Install the rear engine mounting member to the rear engine mounting bracket with the 4 nuts.
Torque: 13 N.m (133 kgf/cm, 10 ft.lbf)
- Install the rear engine mounting member to the rear engine mounting bracket with the 4 nuts.
- INSTALL DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT
- Turn the crankshaft to gain access to the installation locations of the 6 drive plate and torque converter assembly setting bolts and install each bolt while holding the crankshaft pulley with SST.
- SST: 09213-38010
- SST: 09330-00021
Torque: 48 N.m (489 kgf/cm, 35 ft.lbf)
NOTE:First install the black colored bolt, and then the remaining 5 silver colored bolts.
- Turn the crankshaft to gain access to the installation locations of the 6 drive plate and torque converter assembly setting bolts and install each bolt while holding the crankshaft pulley with SST.
- INSTALL OIL COOLER TUBE
- Install the oil cooler tube to the No. 2 flexible hose clamp and engine assembly with the 3 bolts.
Torque: 13.5 N.m (138 kgf/cm, 10 ft.lbf)
- Connect the 2 oil cooler hoses to the automatic transmission assembly and slide the 2 clips to secure them.
- Install the oil cooler tube to the No. 2 flexible hose clamp and engine assembly with the 3 bolts.
- INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY
- Install the No. 1 exhaust pipe support bracket sub-assembly with the 2 bolts.
Torque: 43 N.m (438 kgf/cm, 32 ft.lbf)
- Install the No. 1 exhaust pipe support bracket sub-assembly with the 2 bolts.
- INSTALL EXHAUST MANIFOLD TO HEAD GASKET (for Bank 1)
Refer to PROCEDURE - Step 7
- INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH (TWC: Front Catalyst)
Refer to PROCEDURE - Step 8
- INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR
Refer to PROCEDURE - Step 9
- INSTALL ENGINE MOUNTING DAMPER
Refer to PROCEDURE - Step 10
- INSTALL STARTER ASSEMBLY
Refer to INSTALLATION [09/2014 - ]
- RESET MEMORY
Refer to INITIALIZATION [09/2014 - ]