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Home >> Nissan-Datsun >> 2002 >> Sentra SE-R, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 2017 (Transfer Case) >> TX15B >> Transfer Assembly >> Disassembly and Assembly >> Assembly
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Disassembly and Assembly: Assembly

WARNING: This page is about a different car, the 2007 Nissan Pathfinder. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the breather tube.
    CAUTION: Install breather tube in the direction shown.
    Fig 1: Tapping Breather Tube
    G04898549
  2. Install the baffle plate to the front case. Tighten the bolt to the specified torque. Refer to "COMPONENTS ".
    CAUTION: Install baffle plate by pushing it in the direction shown while tightening the bolt.
    Fig 2: Identifying Baffle Plate
    G04898550
  3. Install the input bearing to the front case using Tool.

    Tool number : ST30720000 (J-25405) 

    Fig 3: Tapping Input Bearing To Front Case
    G04898551
  4. Install the new snap ring to the front case.
    CAUTION: Do not reuse snap ring.
    Fig 4: Identifying Snap Ring
    G04898542
  5. Install the internal gear with the groove facing up into the front case.
    Fig 5: Identifying Internal Gear
    G04898553
  6. Install the new snap ring to the front case.
    CAUTION: Do not reuse snap ring.
    Fig 6: Identifying Snap Ring To Front Case
    G04898540
  7. Install the planetary carrier assembly and sun gear assembly to the front case using Tool.

    Tool number : KV38100200 ( - ) 

    Fig 7: Identifying Planetary Carrier Assembly And Sun Gear Assembly To Front Case
    G04898555
  8. Install the new snap ring to the sun gear.
    CAUTION:
    • Do not reuse snap ring.
    • Do not damage sun gear.
      Fig 8: Identifying Snap Ring
      G04898538
  9. Set the L-H sleeve together with the L-H shift fork assembly onto the planetary carrier assembly.
    Fig 9: Setting L-H Sleeve Together With L-H Shift Fork Assembly Onto Planetary Carrier Assembly
    G04898557
  10. Install the control shift rod assembly to the front case.
    CAUTION: Set pin of L-H shift fork assembly into the groove of drum cam.
    Fig 10: Identifying Control Shift Rod Assembly
    G04898558
  11. Turn the control shift rod assembly fully counterclockwise.
  12. Install the L-H shift rod assembly through the L-H shift fork assembly opening to the front case.
    CAUTION: Set pin of L-H shift rod assembly into the groove of drum cam.
    Fig 11: Identifying L-H Shift Rod Assembly
    G04898559
  13. Install the mainshaft to the sun gear assembly.
  14. Install the drive chain to the front drive shaft and sprocket.
    CAUTION: Install with the Identification mark of drive chain on the side of the rear bearing of front drive shaft.
    Fig 12: Identifying Identification Mark On Drive Chain
    G04898560
  15. Install the drive chain together with the front drive shaft and sprocket to the front case.
    Fig 13: Identifying Drive Chain Together With Front Drive Shaft And Sprocket To Front Case
    G04898537
  16. Install the 2-4 sleeve and 2-4 shift fork assembly to the mainshaft.
    CAUTION:
    • Install with proper orientation of 2-4 sleeve.
    • Install 2-4 shift fork with engaging the grooves of 2-4 shift fork in the retaining pin of 2-4 shift bracket.
      Fig 14: Identifying 2-4 Shift Fork With Engaging Grooves Of 2-4 Shift Fork In Retaining Pin Of 2-4 Shift Bracket
      G04898562
  17. Install the new snap ring to the L-H shift rod assembly using suitable tool.
    CAUTION: Do not reuse snap ring.
    Fig 15: Identifying Snap Ring To L-H Shift Rod Assembly
    G04898536
  18. Install the clutch gear to the mainshaft.
  19. Install the new snap ring to the mainshaft using suitable tool.
    CAUTION: Do not reuse snap ring.
    Fig 16: Identifying Snap Ring To Mainshaft
    G04898535
  20. Install the oil pump assembly to the mainshaft.
  21. Install the new snap ring to the mainshaft using suitable tool.
    CAUTION: Do not reuse snap ring.
    Fig 17: Identifying Snap Ring
    G04898534
  22. Install the retainer to the mainshaft.
    CAUTION: Set the projection of oil pump assembly to the identification hole, and then align locating hole of retainer to the L-H shift rod assembly.
    Fig 18: Aligning Locating Hole Of Retainer To L-H Shift Rod Assembly
    G04898566
  23. Install the mainshaft rear bearing to the mainshaft using Tool.

    Tool number : KV32102700 ( - ) 

    CAUTION: Do not push too hard in order to avoid snap rings becoming dislodged from mainshaft.
    Fig 19: Identifying Mainshaft Rear Bearing To Mainshaft
    G04898567
  24. Install the new snap ring to the mainshaft using suitable tool.
    CAUTION: Do not reuse snap ring.
    Fig 20: Identifying Snap Ring To Mainshaft
    G04898532
  25. Install the spacer to the control shift rod.
  26. Apply liquid gasket to the mating surface of the front case.
    CAUTION: Remove old sealant adhering to mating surfaces. Also remove any moisture, oil, or foreign material adhering to application and mating surfaces.
    Fig 21: Applying Liquid Gasket To Mating Surface Of Front Case
    G04898569
  27. Install the rear case to the front case.
  28. Tighten the bolts to the specified torque. Refer to "COMPONENTS ".
    CAUTION: Be sure to install the harness brackets and air breather hose clamp.
    Fig 22: Identifying Rear Case Bolts Tightening Sequence
    G04898530
  29. Install the retainer bolts with new gaskets. Tighten the bolts to the specified torque. Refer to "COMPONENTS ".
    CAUTION:
    • Do not reuse gasket.
    • Tighten them to the specified torque again.
      Fig 23: Identifying Retainer Bolts
      G04898529
  30. Apply petroleum jelly to the circumference of the new oil seal, and install it to the front case using Tools.

    Tool number A: ST30720000 (J-25405) 

    B: KV40104830 ( - ) 

    Dimension A : 4.0 - 4.6 mm (0.157 - 0.181 in) 

    Fig 24: Applying Petroleum Jelly To Circumference Of Input Oil Seal
    G04901762
    CAUTION:
    • Do not reuse oil seal.
    • Apply petroleum jelly to oil seal.
  31. Install the new rear oil seal until it is flush with the end face of the rear case using Tool.

    Tool number : KV38100500 ( - ) 

    CAUTION:
    • Do not reuse oil seal.
    • Apply petroleum jelly to oil seal.
      Fig 25: Tapping Rear Oil Seal
      G04898573
  32. Apply petroleum jelly to the circumference of the new dust cover. Position the new dust cover using the identification mark as shown.
    CAUTION:
    • Do not reuse dust cover.
    • Position the identification mark at the position shown.
      Fig 26: Applying Petroleum Jelly To Dust Cover
      G04898500
  33. Install the new dust cover to the rear case using Tool.

    Tool number : KV40105310 ( - ) 

    CAUTION:
    • Do not reuse dust cover.
    • Apply petroleum jelly to dust cover.
      Fig 27: Tapping Dust Cover
      G04901595
  34. Apply sealant to the threads of the wait detection switch (gray). Then install it to the rear case and tighten to the specified torque. Refer to "COMPONENTS ".
    CAUTION: Remove old sealant and oil adhering to threads.
    Fig 28: Applying Sealant To Threads Of Wait Detection Switch
    G04898577
  35. Apply sealant to the threads of the 4LO switch (gray with green paint) and ATP switch (black). Then install them to the front case and tighten to the specified torque. Refer to "COMPONENTS ".
    CAUTION: Remove old sealant and oil adhering to threads.
    Fig 29: Applying Sealant To Threads Of 4Lo Switch
    G04898578
  36. Install the new front oil seal until it is flush with the end face of the front case using Tool.

    Tool number : KV38100500 ( - ) 

    CAUTION:
    • Do not reuse oil seal.
    • Apply petroleum jelly to oil seal.
      Fig 30: Taping Front Oil Seal
      G04898579
  37. Align the matching mark on the front drive shaft with the mark on the companion flange, then install the companion flange.
    Fig 31: Aligning Front Drive Shaft Matching Mark With Companion Flange Mark
    G04901627
  38. Install the new companion flange self-lock nut. Tighten to the specified torque using Tool. Refer to "COMPONENTS ".

    Tool number : KV40104000 ( - ) 

    CAUTION: Do not reuse self-lock nut.
    Fig 32: Tightening Companion Flange Self-Lock Nut
    G04901770
  39. Install the new O-ring to the transfer control device.
    CAUTION:
    • Do not reuse O-ring.
    • Apply petroleum jelly to O-ring.
      Fig 33: Identifying O-Ring To Transfer Control Device
      G04898503
  40. Install the transfer control device to the rear case.
    1. Turn the control shift rod fully counterclockwise using a flat bladed screwdriver, and then put a mark on the control shift rod.
      Fig 34: Identifying Control Shift Rod Mark
      G04898504
    2. Align the transfer control device shaft cutout with the mark on the control shift rod, and install it.
      NOTE: Turn the transfer control device when the transfer control device connection does not match.
      Fig 35: Aligning Transfer Control Device Shaft Cutout With Mark
      G04898505
    3. Tighten the bolts to the specified torque. Refer to "COMPONENTS ".
      Fig 36: Identifying Transfer Control Device Bolts
      G04898506
  41. Install the drain plug and filler plug with new gaskets to the rear case. Tighten to the specified torque. Refer to "COMPONENTS ".
    CAUTION: Do not reuse gaskets.
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