Assembly (2)
- Apply anaerobic liquid gasket to transmission case as shown in illustration.
- Set side cover on transmission case.
- Apply locking sealant to the mating surface of transmission case.
- Tighten side cover fixing bolts to specified torque. Refer to
OVERHAUL .
- Do not mix bolts A and B.
- Always replace bolts A as they are self-sealing bolts.
- Remove paper rolled around bearing retainer.
- Install thrust washer on bearing retainer.
- Apply petroleum jelly to thrust washer.
- Install forward clutch assembly.
- Align teeth of low & reverse brake drive plates before installing.
- Make sure that bearing retainer seal rings are not spread.
- If forward clutch assembly is correctly seated, points 1 and 2 are at almost same level.
- Install thrust needle bearing on bearing retainer.
- Apply petroleum jelly to thrust needle bearing.
- Pay attention to direction of thrust needle bearing.
- Install overrun clutch hub.
- Apply petroleum jelly to thrust washers.
- Align teeth of overrun clutch drive plates before installing.
- Hold forward clutch hub and turn rear internal gear.
Check overrun clutch hub for correct directions of lock and unlock.
- If not shown as illustrated, check installed direction of forward one-way clutch.
- Install forward clutch hub and rear internal gear assembly.
- Align teeth of forward clutch drive plates before installing.
- Check that three hooks of thrust washer are correctly aligned after installing.
- Install rear planetary carrier assembly and rear sun gear according to the following procedures.
- Install needle bearings on rear planetary carrier.
- Apply petroleum jelly to needle bearings.
- Pay attention to direction of needle bearings.
- Install rear sun gear on rear planetary carrier.
- Pay attention to direction of rear sun gear.
- Install rear planetary carrier on transmission case.
- Install needle bearings on rear planetary carrier.
- Install thrust needle bearing on front planetary carrier, then install them together on transmission case.
- Apply petroleum jelly to thrust needle bearing.
- Pay attention to direction of thrust needle bearing.
- Install low and reverse brake piston according to the following procedures.
- Set and align return springs to transmission case gutters as shown.
- Set and align piston with retainer.
- Install piston and retainer assembly on the transmission case.
- Align bracket to specified gutter as indicated in illustration.
- Check that each protrusion of piston is correctly set to corresponding return spring as follows.
- Push piston and retainer assembly evenly and confirm they move smoothly.
- If they can not move smoothly, remove piston and retainer assembly and align return spring correctly as instructed in step A.
- Push down piston and retainer assembly and install snap ring.
- Install low one-way clutch to front planetary carrier by turning carrier in the direction of the arrow shown.
- Install snap ring with screwdriver.
- Forward clutch and bearing must be correctly installed for snap ring to fit into groove of transmission case.
- Install needle bearing on transmission case.
- Apply petroleum jelly to needle bearing.
- Pay attention to direction of needle bearing.
- Install bearing race, needle bearing and high clutch hub on front sun gear.
- Apply petroleum jelly to needle bearing.
- Pay attention to direction of needle bearing.
- Install needle bearing and high clutch drum on high clutch hub.
- Install needle bearing on high clutch drum.
- Apply petroleum jelly to needle bearing.
- Pay attention to direction of needle bearing.
- Remove paper rolled around input shaft.
- Install input shaft assembly in reverse clutch.
- Align teeth of reverse clutch drive plates before installing.
- Install reverse clutch assembly on transmission case.
- Align teeth of high clutch drive plates before installing.