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Control Valve Assembly: Assembly

WARNING: This page is about a different variant/trim than selected.
  1. Install upper, inter and lower body.
    Fig 1: Identifying Steel Balls Installation Point In Upper Body
    G02016122Courtesy of NISSAN MOTOR CO., U.S.A.
    1. Place oil circuit of upper body face up. Install steel balls in their proper positions.
    2. Install upper separating gasket, upper inter separating gasket and upper separating plate in order shown in Fig 2.
      • Always use new gaskets  .
      Fig 2: Installing Upper Separating Gasket, Upper Separating Plate & Upper Inter Separating Gasket
      G02016123Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Install reamer bolts from bottom of upper body. Using reamer bolts as guides, install separating plate and gaskets as a set.
      Fig 3: Installing Reamer Bolts F From Bottom Of Upper Body
      G02016124Courtesy of NISSAN MOTOR CO., U.S.A.
    4. Install pilot filter.
      Fig 4: Installing Pilot Filter
      G02016125Courtesy of NISSAN MOTOR CO., U.S.A.
    5. Place inter body as shown in Fig 5. Install steel balls in their proper positions.
      Fig 5: Identifying Steel Balls Installation Points In Lower Body
      G02016126Courtesy of NISSAN MOTOR CO., U.S.A.
    6. Install inter body on upper body using reamer bolts as guides.
      Fig 6: Installing Inter Body On Upper Body Using Reamer Bolts "F"
      G02016127Courtesy of NISSAN MOTOR CO., U.S.A.
      • Be careful not to dislocate or drop steel balls  .
    7. Install steel balls, oil cooler relief valve springs and T/C pressure holding spring in their proper positions in lower body.
      Fig 7: Installing Steel Balls, Oil Cooler Relief Valve Springs & T/C Pressure Holding Spring
      G02016128Courtesy of NISSAN MOTOR CO., U.S.A.
    8. Install lower separating gasket, inter separating gasket and lower separating plate in order shown in Fig 8.
      Fig 8: Installing Lower Separating Gasket, Lower Separating Plate & Inter Separating Gasket
      G02016129Courtesy of NISSAN MOTOR CO., U.S.A.
    9. Install bolts from bottom of lower body. Using bolts as guides, install separating plate and gaskets as a set.
      Fig 9: Installing Bolt E From Bottom Of Lower Body
      G02016130Courtesy of NISSAN MOTOR CO., U.S.A.
    10. Install support plates on lower body.
    11. Install lower body on inter body using reamer bolts as guides and tighten reamer bolts slightly.
      Fig 10: Installing Lower Body On Inter Body Using Reamer Bolt "F"
      G02016131Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install O-rings to solenoid valves and terminal body.
    • Apply ATF to O-rings  .
    Fig 11: Installing O-Rings To Solenoid Valves & Terminal Body
    G02016132Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install and tighten bolts.

    Bolt length, number and location:  

    Fig 12: Bolt Specifications
    G02016133Courtesy of NISSAN MOTOR CO., U.S.A.

    F: Reamer bolt with nut

    Fig 13: Locating Bolt Installation Point
    G02016134Courtesy of NISSAN MOTOR CO., U.S.A.
  1. Install and tighten bolts B to specified torque.
    Fig 14: Installing & Tightening Bolts "B"
    G02016135Courtesy of NISSAN MOTOR CO., U.S.A.

    : 7 - 9 N.m (0.7 - 0.9 kg-m, 61 - 78 in-lb) 

  2. Install solenoid valve assembly and line pressure solenoid valve to lower body.
    Fig 15: Installing Solenoid Valve Assembly & Line Pressure Solenoid Valve
    G02016136Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Remove reamer bolts F and set oil strainer on control valve assembly.
    Fig 16: Removing Reamer Bolts F & Setting Oil Strainer On Control Valve Assembly
    G02016137Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Reinstall reamer bolts F from lower body side.
  5. Tighten bolts A, C, D and  to specified torque.
    Fig 17: Reinstalling Reamer Bolts F From Lower Body Side
    G02016138Courtesy of NISSAN MOTOR CO., U.S.A.

    : 7 - 9 N.m (0.7 - 0.9 kg-m, 61 - 78 in-lb) 

  6. Tighten bolts to specified torque.
    Fig 18: Tightening Bolts "E"
    G02016139Courtesy of NISSAN MOTOR CO., U.S.A.

    : 3.4 - 4.4 N.m (0.35 - 0.45 kg-m, 30.4 - 39.1 in-lb)