Differential Assembly
WARNING: This page is about a different car, the 2006 Nissan Titan. However, it is still accessible from the selected car via links, so may be relevant.
- Drain the differential gear oil if necessary.
- Remove the differential side shaft and differential side flange using suitable tool.
- Remove the extension tube and O-ring from the gear carrier.
- Place a small hole in the side oil seal case using suitable tool.
- Remove the side oil seal using Tool as shown.
Tool number : SP8P
- Remove the carrier cover bolts and separate the carrier cover from the gear carrier using Tool.
Tool number : KV10111100 (J-37228)
- For proper reinstallation, paint matching marks on one side of the side bearing cap and gear carrier.
- Remove the side bearing caps.
- Remove the side bearing adjuster.
- Lift the differential case assembly out of the gear carrier.CAUTION: Keep side bearing outer races together with side bearing inner races. Do not mix them up.
- Remove side bearing inner race using Tools as shown.
Tool number A: ST33081000 ( - )
B: ST30021000 ( - )
CAUTION:- Do not remove side bearing inner race unless it is being replaced.
- Place copper plates between the vise and the side bearing inner race and drive gear to prevent damage.
- Engage puller jaws in groove to prevent damage to bearing.
- Keep side bearing outer races together with side bearing inner races. Do not mix them up.
- For proper reinstallation, paint matching marks on the differential case and drive gear.CAUTION: Use paint for matching marks. Do not damage differential case or drive gear.
- Remove the drive gear bolts.
- Tap the drive gear off the differential case using suitable tool.CAUTION: Tap evenly all around to keep drive gear from bending.
- Remove the lock pin of the pinion mate shaft from the drive gear side using suitable tool.
- Remove the pinion mate shaft.
- Turn the pinion mate gear, then remove the pinion mate gear, pinion mate thrust washer, side gear and side gear thrust washer from the differential case.