Diagnostic Procedure
- CHECK FUEL FILLER CAP DESIGN
- Turn ignition switch OFF.
- Check for genuine NISSAN fuel filler cap design.
OK or NG
- OK: GO TO 2.
- NG: Replace with genuine NISSAN fuel filler cap.
- CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
- OK: GO TO 3.
- NG:
- Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
- Retighten until ratcheting sound is heard.
- CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
OK or NG
- OK: GO TO 5.
- NG: GO TO 4.
- CHECK FUEL TANK VACUUM RELIEF VALVE
- Wipe clean valve housing.
- Check valve opening pressure and vacuum.
- Pressure: 15.3 - 20.0 kPa (0.156 - 0.204 kg/cm 2 , 2.22 - 2.90 psi)
- Vacuum: -6.0 to -3.3 kPa (-0.061 to -0.034 kg/cm 2 , -0.87 to -0.48 psi)
CAUTION: Use only a genuine fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the MIL may come on.
OK or NG
- OK: GO TO 5.
- NG: Replace fuel filler cap with a genuine one.
- CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks, improper connection or disconnection.
Refer to EVAPORATIVE EMISSION SYSTEM .
OK or NG
- OK: GO TO 6.
- NG: Repair or reconnect the hose.
- CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
- GO TO 7.
- CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following.
- EVAP canister vent control is installed properly.
Refer to REMOVAL AND INSTALLATION .
- EVAP canister vent control valve.
Refer to COMPONENT INSPECTION .
OK or NG
- OK: GO TO 8.
- NG: Repair or replace EVAP canister vent control valve and O-ring.
- EVAP canister vent control is installed properly.
- INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pressure pump to EVAP service port securely.
NOTE: Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.Courtesy of NISSAN MOTOR CO., U.S.A.
Models with CONSULT-II: GO TO 15.
Models without CONSULT-II: GO TO 10.
- CHECK FOR EVAP LEAK
With CONSULT-II
- Turn ignition switch ON.
- Select "EVAP SYSTEM CLOSE" of "WORK SUPPORT" mode with CONSULT-II.
- Touch "START" and apply pressure into the EVAP line until the pressure indicator reaches the middle of the bar graph.NOTE:
- Never use compressed air or a high pressure pump.
- Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in the system.
- Using EVAP leak detector, locate the EVAP leak.
Refer to EVAPORATIVE EMISSION LINE DRAWING .
OK or NG
- OK: GO TO 11.
- NG: Repair or replace.
- CHECK FOR EVAP LEAK
Without CONSULT-II
- Turn ignition switch OFF.
- Apply 12 volts DC to EVAP canister vent control valve. The valve will close. (Continue to apply 12 volts until the end of test.)
- Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove pump and EVAP service port adapter.NOTE:
- Never use compressed air or a high pressure pump.
- Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in the system.
- Using EVAP leak detector, locate the EVAP leak. Refer to EVAPORATIVE EMISSION LINE DRAWING .
OK or NG
- OK: GO TO 12.
- NG: Repair or replace.
- CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-II
- Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
- Start engine.
- Perform "PURG VOL CONT/V" in "ACTIVE TEST" mode.
- Touch "Qu" on CONSULT-II screen to increase "PURG VOL CONT/V" opening to 100%.
- Check vacuum hose for vacuum when revving engine up to 2, 000 RPM.
- Vacuum should exist.
OK or NG
- CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II
- Start engine and warm it up to normal operating temperature.
- Stop engine.
- Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
- Start engine and let it idle for at least 80 seconds.
- Check vacuum hose for vacuum when revving engine up to 2, 000 RPM.
- Vacuum should exist.
OK or NG
- OK: GO TO 15.
- NG: GO TO 13.
- CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to EVAPORATIVE EMISSION LINE DRAWING .
OK or NG
- OK (With CONSULT-II): GO TO 14.
- OK (Without CONSULT-II): GO TO 15.
- NG: Repair or reconnect the hose.
- CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
- Start engine.
- Perform "PURG VOL CONT/V" in "ACTIVE TEST" mode with CONSULT-II. Check that engine speed varies according to the valve opening.
OK or NG
- OK: GO TO 16.
- NG: GO TO 15.
- CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to COMPONENT INSPECTION .
OK or NG
- OK: GO TO 16.
- NG: Replace EVAP canister purge volume control solenoid valve.
- CHECK FUEL TANK TEMPERATURE SENSOR
Refer to COMPONENT INSPECTION .
OK or NG
- OK: GO TO 17.
- NG: Replace fuel level sensor unit.
- CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to COMPONENT INSPECTION .
OK or NG
- OK: GO TO 18.
- NG: Replace EVAP control system pressure sensor.
- CHECK EVAP/ORVR VAPOR LINE
Check refueling EVAP/ORVR line between EVAP canister and fuel tank for clogging, kink, looseness and improper connection. For location, refer to ON BOARD REFUELING VAPOR RECOVERY (ORVR) .
OK or NG
- OK: GO TO 19.
- Repair or replace hoses and tubes.
- CHECK SIGNAL LINE AND RECIRCULATION LINE
Check signal line and recirculation line between filler neck tube and fuel tank for clogging, kink, cracks, looseness and improper connection.
OK or NG
- OK: GO TO 20.
- Repair or replace hoses, tubes or filler neck tube.
- CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to COMPONENT INSPECTION .
OK or NG
- OK: GO TO 21.
- Replace refueling EVAP vapor cut valve with fuel tank.
- CHECK INTERMITTENT INCIDENT
Refer to TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT .
- INSPECTION END