Differential Assembly
WARNING: This page is about a different car, the 2006 Nissan Pathfinder. However, it is still accessible from the selected car via links, so may be relevant.
- Remove side shaft assembly. Refer to , "SIDE SHAFT "
- Remove rear cover bolts.
- Separate the rear cover from the gear carrier using Tool.
Tool number : KV10111100 (J-37228)
CAUTION:- Do not damage the mating surface.
- Do not insert flat-bladed screwdriver, this will damage the mating surface.
- For proper reinstallation, paint matching marks on one side of the bearing cap.CAUTION:
- For matching mark, use paint. Do not damage bearing caps and gear carrier.
- Bearing caps are line-board during manufacture. The matching marks are used to reinstall them in their original positions.
- Remove bearing caps.
- Lift differential case assembly out using suitable tool.
Courtesy of NISSAN MOTOR CO., U.S.A.
CAUTION:- Keep side bearing outer races together with inner race. Do not mix them up.
- Keep side bearing adjusting washers together with bearings.
- Remove housing spacer.
- Remove side bearing inner races, using Tools.
Tool number A: ST33051001 (J-22888-20)
B: ST33061000 (J-8107-2)
CAUTION:- Place copper plates between the side bearing and drive gear and the vise to prevent damage.
- Do not remove side bearing inner race unless it is being replaced.
- For proper reinstallation, paint matching mark on one side of differential case assembly.CAUTION: Use paint for matching mark. Do not damage differential case or drive gear.
- Remove drive gear bolts.
- Tap drive gear off differential case assembly using suitable tool.CAUTION: Tap evenly all around to keep drive gear from bending.
- Remove lock pin of pinion mate shaft from drive gear side using suitable tool.
- Remove pinion mate shaft.
- Turn pinion mate gear, then remove pinion mate gear, pinion mate thrust washer, side gear and side gear thrust washer from differential case.