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Roof Headlining ASSY: Replacement

WARNING: This page is about a different car, the 2004 Lexus ES 330. However, it is still accessible from the selected car via links, so may be relevant.

HINT:

Installation is in the reverse order of removal.

  1. REMOVE FRONT SEAT ASSEMBLY RH (See  OVERHAUL  ) 
  2. REMOVE FRONT SEAT ASSEMBLY LH (See  OVERHAUL  ) 
  3. REMOVE REAR SEAT CUSHION ASSY (See  OVERHAUL  ) 
  4. REMOVE REAR SEATBACK ASSY (See  OVERHAUL  ) 
  5. REMOVE INSTRUMENT PANEL SUB-ASSY UPPER (See  REPLACEMENT  ) 
  6. REMOVE INSTRUMENT PANEL SUB-ASSY LOWER (See  REPLACEMENT  ) 
  7. REMOVE CONSOLE PANEL SUB-ASSY UPPER (See  REPLACEMENT  ) 
  8. REMOVE CONSOLE PANEL UPPER REAR (See  REPLACEMENT  ) 
  9. REMOVE RR CONSOLE BOX (See  REPLACEMENT  ) 
  10. REMOVE INSTRUMENT PANEL FINISH PANEL END RH (See  REPLACEMENT  ) 
  11. REMOVE INSTRUMENT PANEL FINISH PANEL END LH (See  REPLACEMENT  ) 
  12. REMOVE AIR DUCT REAR NO.1 (See  OVERHAUL  ) 
  13. REMOVE AIR DUCT REAR NO.2 (See  OVERHAUL  ) 
  14. REMOVE CONSOLE BOX DUCT NO.1 (See  OVERHAUL  ) 
  15. REMOVE FLOOR SHIFT ASSY (See  OVERHAUL  ) 
  16. REMOVE FRONT DOOR SCUFF PLATE RH 
    1. Using a screwdriver, disengage the 6 claws and 3 clips, and remove the front door scuff plate.
    Fig 1: Removing Clips & Claws From Front Door Scuff Plate
    G02942348Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    HINT:

    Tape up the screwdriver tip before use.

  17. REMOVE FRONT DOOR SCUFF PLATE LH 
    1. Use the same manner described above to the RH side.
  18. REMOVE REAR DOOR SCUFF PLATE RH 
    1. Using a screwdriver, remove the clip.
    2. Using a screwdriver, disengage the 4 claws and 3 clips, and remove the rear door scuff plate.
      3. Fig 2: Removing Clips & Claws From Rear Door Scuff Plate
      G02942349Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    HINT:

    Tape up the screwdriver tip before use.

  19. REMOVE REAR DOOR SCUFF PLATE LH 
    1. Use the same manner described above to the RH side.
  20. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH 
  21. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH 
  22. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH 
  23. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH 
  24. REMOVE CENTER PILLAR GARNISH LOWER RH 
    1. Using a screwdriver, disengage the 3 claws and remove the lap belt outer anchor cover.
      Fig 3: Removing Lap Belt Outer Anchor Cover
      G02942350Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Tape up the screwdriver tip before use.

    2. Remove the bolt and front seat outer belt floor anchor.
    3. Disengage the 2 claws and 2 clips, and remove the center pillar garnish.
      4. Fig 4: Removing Center Pillar Garnish Lower
      G02942351Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE CENTER PILLAR GARNISH LOWER LH 
    1. Use the same manner described above to the RH side.
  26. REMOVE CENTER PILLAR GARNISH RH 
    1. Remove the 2 screws.
    2. Using a screwdriver, disengage the claw and remove the center pillar upper garnish.
      3. Fig 5: Removing Center Pillar Garnish
      G02942352Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    HINT:

    Tape up the screwdriver tip before use.

  27. REMOVE CENTER PILLAR GARNISH LH 
    1. Use the same manner described above to the RH side.
  28. REMOVE ROOF SIDE GARNISH INNER RH 
    1. Push the pin portion of the roof side garnish inner, then pull and release the clip.
    2. Using a screwdriver, disengage the 5 clips and remove the roof side garnish inner.

    HINT:

    Tape up the screwdriver tip before use.

    Fig 6: Removing Clips From Roof Side Garnish Inner
    G02942353Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE ROOF SIDE GARNISH INNER LH 
    1. Use the same manner described above to the RH side.
  30. REMOVE FRONT PILLAR GARNISH RH 
    1. Push the pin portion of front pillar garnish, then pull and release the clip.
    2. Using a screwdriver, disengage the 2 clips and remove the front pillar garnish.
      Fig 7: Removing Front Pillar Garnish
      G02942354Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Tape up the screwdriver tip before use.

    3. Protect the curtain shield airbag.
      NOTE: Cover the curtain shield airbag with the protection cover as soon as the front pillar garnish is removed.
      1. Cover the airbag with cloth or nylon of 700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the ends of the cover with tape, as shown in Fig 8.
      4. Fig 8: Protecting Curtain Shield Airbag
      G02942355Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE FRONT PILLAR GARNISH LH 
    1. Use the same manner described above to the RH side.
  32. REMOVE ASSIST GRIP SUB-ASSY 
    1. Using a screwdriver, disengage the 3 claws and remove the assist grip cover.
      Fig 9: Removing Assist Grip Cover
      G02942356Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Tape up the screwdriver tip before use.

    2. Remove the 2 screws and assist grip.
    3. Use the same manner described above to the other assist grip.
  33. REMOVE RH VISOR ASSY 
    1. Using a moulding remover, disengage the 4 claws and remove the visor bracket cover.
      Fig 10: Removing Claws From Visor Bracket Cover
      G02942357Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Tape up the screwdriver tip before use.

    2. Remove the 2 screws and assist grip.
  34. REMOVE LH VISOR ASSY 
    1. Use the same manner described above to the RH side.
  35. REMOVE ROOF CONSOLE BOX ASSY 
    1. Remove the 2 plug hole covers.
    2. Remove the 2 screws.
    3. Using a screwdriver, disengage the 3 claws and 2 clips and remove the roof console box, then disconnect the connector.
      4. Fig 11: Removing Roof Console Box Assy
      G02942358Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    HINT:

    Tape up the screwdriver tip before use.

  36. REMOVE ROOM LAMP ASSY NO.1 
    1. Using a screwdriver, remove the lens.
      2. Fig 12: Removing Room Lamp No. 1 Lens
      G02942359Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, disengage the 2 claws and 2 clips and remove the room lamp No.1, then disconnect the connector.
      Fig 13: Removing Room Lamp No. 1 & Disconnecting Connector
      G02942360Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Tape up the screwdriver tip before use.

  37. REMOVE VISOR HOLDER RH 
    1. Remove the holder of the sun visor by turning it to the left.
      2. Fig 14: Removing Visor Holder
      G02942361Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. REMOVE VISOR HOLDER LH 
    1. Use the same manner described above to the RH side.
  39. REMOVE INNER REAR VIEW MIRROR STAY HOLDER COVER 
    1. Remove the inner rear view mirror stay holder cover.
  40. REMOVE VANITY LAMP ASSY 
    1. Using a moulding remover, disengage the 2 claws and remove the vanity lamp, then disconnect the connector.
    2. Use the same manner described above to the other side.
      Fig 15: Removing Vanity Lamp Assy
      G02942362Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. REMOVE ROOF HEADLINING ASSY 
    1. Remove the inner rear view mirror cover.
      2. Fig 16: Removing Inner Rear View Mirror Cover
      G02942363Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tear off the tape adhered to part of the wire harness.
    3. Disengage the 4 clips.
    4. Remove the headlining assembly from the passenger's door.
      Fig 17: Removing Headlining Assembly From Door
      G02942364Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. INSTALL ROOF HEADLINING ASSY 
    1. Align the markings, then install the wire harness with tape.

      HINT:

      Be careful for dirt or foreign objects not to stick to the adhered part when peeling the double-stick tape.

    2. Attach the roof wire harness across the adhered part.
    NOTE: Roof wire harness should be attached securely.
    Fig 18: Installing Roof Headlining Assy
    G02942365Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. INSTALL FRONT PILLAR GARNISH RH 
    1. Install the new clip on the front pillar.
    2. Install the front pillar garnish.
      Fig 19: Installing Front Pillar Garnish
      G02942366Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. INSTALL FRONT PILLAR GARNISH LH 
    1. Use the same manner described above to the RH side.
  45. INSTALL ROOF SIDE GARNISH INNER RH 
    1. Install the new clip on the rear pillar.
    2. Install the roof side garnish inner.
      Fig 20: Installing Roof Side Garnish Inner
      G02942367Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. INSTALL ROOF SIDE GARNISH INNER LH 
    1. Use the same manner described above to the RH side.
  47. INSTALL REAR SEATBACK ASSY (See  OVERHAUL  ) 
  48. INSTALL REAR SEAT CUSHION ASSY (See  OVERHAUL  ) 
  49. INSTALL FRONT SEAT ASSEMBLY LH (See  OVERHAUL  ) 
  50. INSTALL FRONT SEAT ASSEMBLY RH (See  OVERHAUL  ) 
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