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Home >> Nissan-Datsun >> 2004 >> Sentra SE-R >> Repair and Diagnosis >> External Pages >> Different car >> Section 847 (Transfer) >> Transfer Assembly >> Disassembly And Assembly >> Assembly >> Transfer Case
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Transfer Case

WARNING: This page is about a different car, the 2003 Nissan Murano. However, it is still accessible from the selected car via links, so may be relevant.
  1. Select the adjusting shim on the gear ring bearing. Refer to SELECTIVE PARTS .
  2. Using a drift, install the selected adjusting shim and gear ring bearing outer race.
    Fig 1: Installing Selected Adjusting Shim And Gear Ring Bearing Outer Race Using Drift
    G01199979Courtesy of NISSAN MOTOR CO., U.S.A.

    Tool number A: ST30720000 (J25405) 

    B: KV40101840 ( - ) 

  3. Install the oil defense, and tighten the mounting bolts to the specified torque. The clearance between the oil defense and transfer case (dimension A) should be the following.
    Fig 2: Measuring Clearance Between Oil Defense And Transfer Case
    G01199980Courtesy of NISSAN MOTOR CO., U.S.A.

    Tightening torque 

    : 6.9 - 8.8 N.m (0.7 - 0.9 kg-m, 61 - 78 in-lb) 

    Clearance between oil defense and transfer case 

    Dimension A: 1.0 - 3.5 mm (0.04 - 0.138 in) 

    CAUTION: Do not reuse the mounting bolts.
  4. Using a drift, drive the oil seal until it becomes flush with the case end.
    Fig 3: Driving Oil Seal Using Drift
    G01199981Courtesy of NISSAN MOTOR CO., U.S.A.

    Tool number: ST30720000 (J25405) 

    CAUTION:
    • When checking the Total preload torque, measure it without the oil seal, then install the oil seal.
    • Discard old oil seals, replace with new ones.
    • Apply multi-purpose grease onto oil seal lips, and gear oil onto the circumference of the oil seal.
  5. Apply recommended sealant to plug before installing it to the transfer case.

    Plug tightening torque: 14.7 - 19.6 N.m (1.5 - 1.9 kg-m, 11 - 14 ft-lb) 

  6. Apply recommended sealant to breather tube and install it to the transfer case.
  7. Install the drive gear assembly.
  8. Install the adapter case.
  9. Install the pinion sleeve assembly.
  10. Check backlash, preload torque, tooth contact, and companion flange runout. Refer to PRE-INSPECTION .
    CAUTION: Measure the Total preload torque without the oil seal.