Inspection Procedure
- CHECK ECM (CONSULT-III)
Perform ECM self-diagnosis with CONSULT-III. Refer to "CONSULT-III FUNCTION ".
Self-diagnostic results content
No malfunction detected: GO TO 2.
Malfunction detected: Check applicable parts, and repair or replace corresponding parts.
- CHECK OPERATION OF POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM
- Connect CONSULT-III and start the engine.
- The selector lever is in "P" or "N" position and all of the electric loads and A/C, etc. are turned OFF.
- Select "ALTERNATOR DUTY" in "Active Test" of "ENGINE", and then check the value of "BATTERY VOLT" monitor when DUTY value of "ALTERNATOR DUTY" is set to 40.0 %.
"BATTERY VOLT"
2 seconds after setting the DUTY value of "ALTERNATOR DUTY" to 40.0 %: 12-13.6 V
- Check the value of "BATTERY VOLT" monitor when DUTY value of "ALTERNATOR DUTY" is set to 80.0%.
"BATTERY VOLT"
20 seconds after setting the DUTY value of "ALTERNATOR DUTY" to 80.0 %: 0.5 V or more against the value of "BATTERY VOLT" monitor when DUTY value is 40.0 %
Is the measurement value within the specification?
YES: Inspection end.
NO: GO TO 3.
- CHECK IPDM E/R (CONSULT-III)
Perform IPDM E/R self-diagnosis with CONSULT-III. Refer to "CONSULT-III FUNCTION (IPDM E/R) ".
Self-diagnostic results content
No malfunction detected: GO TO 4.
Malfunction detected: Check applicable parts, and repair or replace corresponding parts.
- CHECK HARNESS BETWEEN GENERATOR AND IPDM E/R
- Turn ignition switch OFF.
- Disconnect generator connector and IPDM E/R connector.
- Check continuity between generator harness connector F7 terminal 4 and IPDM E/R harness connector F10 terminal 76.
4-76 Continuity should exist
- Check continuity between generator harness connector F7 terminal 4 and ground.
4-ground Continuity should not exist
Is the inspection result normal?
YES: Replace IPDM E/R.
NO: Repair harness or connector between IPDM E/R and generator.