Diagnosis Procedure
- CHECK FUEL PUMP POWER SUPPLY CIRCUIT-I
- Turn ignition switch OFF.
- Disconnect ECM harness connector.
- Turn ignition switch ON.
- Check the voltage between ECM harness connector and ground.
ECM Ground Voltage Connector Terminal F7 23 Ground Battery voltage Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 2.
- CHECK FUEL PUMP POWER SUPPLY CIRCUIT-II
- Turn ignition switch OFF.
- Disconnect IPDM E/R harness connector E13.
- Turn ignition switch ON.
- Check the voltage between IPDM E/R harness connector and ground.
IPDM E/R Ground Voltage Connector Terminal E13 31 Ground Battery voltage Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
- DETECT MALFUNCTIONING PART
Check the following.
- Harness or connectors E8, F1
- Harness for open or short between ECM and IPDM E/R
>> Repair open circuit or short to ground or short to power in harness or connectors.
- CHECK FUEL PUMP POWER SUPPLY CIRCUIT-III
- Turn ignition switch OFF.
- Reconnect all harness connectors disconnected.
- Disconnect "fuel level sensor unit and fuel pump" harness connector.
- Turn ignition switch ON.
- Check the voltage between "fuel level sensor unit and fuel pump" harness connector and ground.
Fuel level sensor unit and fuel pump Ground Voltage Connector Terminal B40 1 Ground Battery voltage should exist 1 second after ignition switch is turn ON. Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 5.
- CHECK FUSE
- Turn ignition switch OFF.
- Disconnect 15 A fuse (No. 60) from IPDM E/R.
- Check 15 A fuse.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace 15 A fuse.
- CHECK FUEL PUMP POWER SUPPLY CIRCUIT-IV
- Disconnect IPDM E/R harness connector E15.
- Check the continuity between IPDM E/R harness connector and "fuel level sensor unit and fuel pump" harness connector.
IPDM E/R Fuel level sensor unit and fuel pump Continuity Connector Terminal Connector Terminal E15 55 B40 1 Existed - Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 10.
NO >> GO TO 7.
- DETECT MALFUNCTIONING PART
Check the following.
- Harness connectors B1, M18
- Harness connectors M77, E105
- Harness for open or short between IPDM E/R and "fuel level sensor unit and fuel pump"
>> Repair open circuit or short to power in harness or connectors.
- CHECK FUEL PUMP GROUND CIRCUIT
- Check the continuity between "fuel level sensor unit and fuel pump" and ground.
Fuel level sensor unit and fuel pump Ground Continuity Connector Terminal B40 3 Ground Existed - Also heck harness for short to power.
Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair open circuit or short to power in harness or connectors.
- Check the continuity between "fuel level sensor unit and fuel pump" and ground.
- CHECK FUEL PUMP
Refer to "Component Inspection ".
Is the inspection result normal?
YES >> GO TO 10.
NO >> Replace "fuel level sensor unit and fuel pump". Refer to "EXPLODED VIEW ".
- CHECK INTERMITTENT INCIDENT
Refer to "INTERMITTENT INCIDENT ".
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-33, "Removal and Installation" (With I-KEY) or "REMOVAL AND INSTALLATION " (Without I-KEY).
NO >> Repair or replace harness or connectors.