Preliminary Inspection
- CHECK BATTERY TERMINALS CONNECTION
Check if battery terminals are clean and tight.
Is the inspection result normal?
YES: GO TO 2.
NO: Repair battery terminals connection. Confirm repair by performing complete Charging system test using EXP-800 NI or GR8-1200 NI (if available). Refer to the applicable Instruction Manual for proper testing procedures.
- CHECK FUSE
Check for blown fuse and fusible link.
Unit Power source (Power supply terminals) Fuse or Fusible Link Generator Battery (terminal 3) Fuse 26 Battery (terminal 1) Fusible Link a Combination meter Ignition switch ON (terminal 2) Fuse 14 Is the inspection result normal?
YES: GO TO 3.
NO: Be sure to eliminate cause of malfunction before installing new fuse or fusible link.
- CHECK GENERATOR GROUND TERMINAL CONNECTION
Verify connector E206 terminal 5 (generator ground harness) is clean and tight.
Is the inspection result normal?
YES: GO TO 4.
NO: Repair connection.
- CHECK DRIVE BELT TENSION
Check drive belt tension. Refer to "CHECKING DRIVE BELTS " (MR20DE) or "CHECKING DRIVE BELTS " (QR25DE).
Is the inspection result normal?
YES: Inspection End.
NO: Repair as needed.