Intermediate Shaft
Removal
- Set vehicle to the straight ahead-position.
- Remove instrument lower finisher screw, position instrument lower finisher to disconnect diagnostic connector and hood release cable, and remove lower finisher. Refer to , "COMPONENT PARTS ".
- Disconnect switch connectors installed to steering column assembly as necessary.
- Remove bolt of intermediate shaft (upper side).
- Remove intermediate shaft (lower side) from steering gear assembly with the following procedure.CAUTION:
- Never deform or bend the holder.
- Never replace the intermediate shaft if the holder is deformed or bent.
- Insert a suitable tool between the cover and the holder. Then push the cover down in the direction shown and remove the cover.
- Remove bolt.
- Rotate the cam nut in direction shown. Align the cam nut V-shaped groove (1) with the holder (2) V-guide. Fit the cam nut to the holder V-guide, then remove the cam nut from the holder.CAUTION:
- Rotate the cam nut if the nut becomes misaligned as shown. Align the cam nut V-shaped groove with the holder V-guide.
- There are two different grooves, but only one that fits the holder V-guide.
- Remove the intermediate shaft by removing the holder pawl from the pinion shaft groove (A) and slide out the intermediate shaft using a suitable tool.
Installation
Installation is in the reverse order of removal.
- For tightening torques, refer to , "EXPLODED VIEW ".
- Align the cam nut V-shaped groove with the holder V-guide (1). Install the cam nut to the holder guide.CAUTION:
- Make sure cam nut is installed correctly to keep it from loosening.
- Replace intermediate shaft assembly if cam nut does not fit to the holder.
- Do not install the cam nut on the incorrect side.
- Install the intermediate shaft by pushing the holder pawl to the pinion shaft and sliding the intermediate shaft to (A).
- Install a new bolt and tighten to specification.CAUTION:
- Make sure cam nut contacts pinion shaft correctly.
- Make sure the holder is not deformed or interfering with the cam nut.
- Install the cover (1) to the holder (2).CAUTION:
- Align the cover groove with the holder guide.
- Make sure cover is installed correctly.
Inspection After Installation
- Rotate steering wheel to check for decentered condition, binding, noise or excessive steering effort.
- Check and adjust toe as necessary. Refer to , "WHEEL ALIGNMENT INSPECTION ".