Engine Unit: Installation

1. Apply adhesive to 2 or 3 threads of the bolt end.

   Adhesive: 

   Part No. 08833-00070, THREE BOND 1324 or equivalent 

   Fig 1: Applying Adhesive To Bolt Threads

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2. Install the flywheel on the crankshaft.
3. Install and uniformly tighten the 8 bolts in several passes, in the sequence shown.

   Torque: 49 N.m (500 kgf.cm, 36 ft.lbf) 

   If any one of the bolts does not meet the torque specification, replace the bolt.

   Fig 2: Tightening Flywheel Bolts In Sequence

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4. Mark the flywheel bolt with paint.
5. Retighten the flywheel bolts by an additional 90 degrees.
Fig 3: Tightening Flywheel Bolts An Additional 90 Degrees
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1. Attach the transaxle to the engine, and install the 6 bolts.
2. Install the starter See REMOVAL & INSTALLATION .

1. Raise the engine into the engine compartment.
   Fig 5: Raising Engine Into Engine Compartment

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2. M/T:

   Temporarily install the rear suspension member to the engine with the through bolt and nut.

3. SMT:

   Temporarily install the rear suspension member and HPU assembly to the engine with the through bolt and nut.

4. Connect the rear suspension member with the 4 bolts.
   Fig 6: Installing Rear Suspension Member

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   Torque: 80 N.m (816 kgf.cm, 59 ft.lbf) 

5. Connect the ABS wire with the 2 bolts.
6. Install the RH engine mounting insulator with the 3 bolts and 3 nuts.

   Torque: 52 N.m (530 kgf.cm, 38 ft.lbf) 

   Fig 7: Installing RH Engine Mounting Insulator

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7. Temporarily install the through bolt and nut holding the LH engine mounting insulator to the mounting bracket.
   Fig 8: Installing LH Engine Mounting Insulator Through Bolt

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8. Tighten the through bolt and nut holding the rear engine mounting insulator to the mounting bracket.

   Torque: 93 N.m (948 kgf.cm, 69 ft.lbf) 

   NOTE: Be sure to tighten the bolt at the upper end of slot.
   Fig 9: Installing Through Bolt To Rear Mounting Bracket

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9. Install the through bolt holding the front engine mounting insulator to the mounting bracket.
   Fig 10: Installing Through Bolt To Front Mounting Bracket

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   Torque: 93 N.m (950 kgf.cm, 69 ft.lbf) 

10. Tighten the through bolt and nut holding the LH engine mounting insulator to the mounting bracket.

    Torque: 87 N.m (887 kgf.cm, 64 ft.lbf) 

11. Remove the engine jack, and install the No. 2 cylinder head cover with the 2 clips and 2 nuts.

Connect the fuel tube to the fuel pipe, and install the fuel pipe clamp.

Fig 11: Connecting Fuel Tube

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Connect the 2 radiator hoses and 2 heater hoses.

Fig 12: Connecting Water Hoses

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1. Connect the 3 wire brackets and heated oxygen sensor (bank 1 sensor 2) wire to the vehicle.
   Fig 13: Reconnecting Wire Brackets

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2. Assemble the positive (+) battery wires.
   1. Assemble the battery wires, and install the terminal with the nut.
      Fig 14: Reassembling Positive Battery Wire

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   2. Install the terminal cover.
3. Connect the 2 ground wires with the 2 bolts.
   Fig 15: Connecting 2 Ground Wires In Engine Compartment

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4. Connect the engine wire to the J/B No. 1.
   Fig 16: Reconnecting Engine Wire To Junction Block No. 1

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   1. Connect the engine wire with the nut.
   2. Install the relay box cover.
5. SMT:

   Connect the transmission control ECU connector.

   Fig 17: Reconnecting Transmission ECU Connector

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6. Connect the engine wire to the luggage compartment.
   1. Pull in the engine wire to the luggage compartment, and connect the grommet.
   2. Connect the 4 junction connectors.
   3. Connect the 2 ECM connectors.
   Fig 18: Reconnecting ECM Connectors
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   4. Install the luggage compartment box. See Figure.

1. Install the A/C compressor with the 3 bolts.
   Fig 19: Reinstalling A/C Compressor

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   Torque: 25 N.m (255 kgf.cm, 18 ft.lbf) 

2. Connect the A/C compressor connector.
3. Install the drive belt.

1. Connect the ring.
2. Install 3 new gaskets and the front exhaust pipe with the 2 bolts, 2 springs and 3 nuts.
   Fig 20: Reinstalling Exhaust Manifold

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   Torque: 

   1. 43 N.m (438 kgf.cm, 32 ft.lbf) for bolt 
   2. 62 N.m (632 kgf.cm, 46 ft.lbf) for nut 

3. Connect the heated oxygen sensor (bank 2 sensor 1) connector.

Torque: 21 N.m (214 kgf.cm, 15 ft.lbf) 

1. Install the air cleaner lower case with the 2 bolts.
2. Install the air filter.
3. Install the intake air hose and air cleaner cap assembly to the throttle body, and tighten the hose clamp.
   Fig 21: Reinstalling Air Intake Hose

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4. Connect the air cleaner cap with the 2 clamps.
5. Connect the 4 hoses.
6. Connect the MAF meter connector, VSV connector for EVAP and VSV connector for CCV.
   Fig 22: Reconnecting Hoses At Intake Air Hose

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1. Install the battery bracket with the 3 bolts.
   NOTE: Install bolt A with the air cleaner case.

   Fig 23: Reinstalling Battery Bracket

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2. Install the tray and battery.

Check for abnormal noises, shock slippage, correct shift points and smooth operation.