Engine Block
STANDARD SPECIFICATION
| Unit of length: mm (in) | |||||
|---|---|---|---|---|---|
| MEASUREMENT | STANDARD (NEW) | SERVICE LIMIT | |||
| Cylinder block | Warpage of deck surface | 0.07 (0.003) max. | 0.10 (0.004) | ||
| Bore diameter | 75.00 - 75.02 (2.953 - 2.954) | 75.07 (2.956) | |||
| Bore taper | -- | 0.05 (0.002) | |||
| Reboring limit | -- | 0.5 (0.02) | |||
| Piston | Skirt O.D. at 5 mm (0.2 in) from bottom of skirt | 74.980 - 74.990 (2.9520 - 2.9524) | 74.970 (2.9516) | ||
| Clearance in cylinder | 0.010 - 0.040 (0.0004 - 0.0016) | 0.05 (0.002) | |||
| Groove width (for ring) | Top | 1.020 - 1.030 (0.0402 - 0.0406) | 1.05 (0.041) | ||
| Second | 1.220 - 1.230 (0.0480 - 0.0484) | 1.25 (0.049) | |||
| Oil | 2.805 - 2.820 (0.1104 - 0.1110) | 2.85 (0.112) | |||
| Piston ring | Ring-to-groove clearance | Top | 0.035 - 0.060 (0.0014 - 0.0024) | 0.13 (0.005) | |
| Second | 0.030 - 0.055 (0.0012 - 0.0022) | 0.13 (0.005) | |||
| Ring end gap | Top | 0.15 - 0.30 (0.006 - 0.012) | 0.60 (0.024) | ||
| Second | 0.30 - 0.45 (0.012 - 0.018) | 0.70 (0.028) | |||
| Oil | 0.20 - 0.70 (0.008 - 0.028) | 0.80 (0.031) | |||
| Piston pin | O.D. | 18.994 - 19.000 (0.7478 - 0.7480) | -- | ||
| Pin-to-piston clearance | 0.010 - 0.022 (0.0004 - 0.0009) | -- | |||
| Connecting rod | Pin-to-rod interference | 0.014 - 0.040 (0.0006 - 0.0016) | -- | ||
| Small end bore diameter | 18.96 - 18.98 (0.746 - 0.747) | -- | |||
| Large end bore diameter Nominal | 48.0 (1.89) | -- | |||
| End play installed on crankshaft | 0.15 - 0.30 (0.006 - 0.012) | 0.40 (0.016) | |||
| Crankshaft | Main journal diameter | 54.976 - 55.000 (2.1644 - 2.1654) | -- | ||
| Rod journal diameter | 44.976 - 45.000 (1.7707 - 1.7717) | -- | |||
| Taper | 0.0025 (0.0001) max. | 0.005 (0.0002) | |||
| Out-of-round | 0.0025 (0.0001) max. | 0.005 (0.0002) | |||
| End play | 0.10 - 0.35 (0.004 - 0.014) | 0.45 (0.018) | |||
| Total runout | 0.03 (0.001) max. | 0.04 (0.002) | |||
| Bearings | Main bearing-to-journal oil clearance | ||||
| No. 1 and 5 journals | 0.018 - 0.036 (0.0007 - 0.0014) | 0.05 (0.002) | |||
| No. 2, 3 and 4 journals | 0 024 - 0.042 (0.0009 - 0.0017) | 0.05 (0.002) | |||
| Rod bearing-to-journal oil clearance | 0.020 - 0.038 (0.0008 - 0.0015) | 0.05 (0.002) | |||