Repair Procedure: Procedure
- A.
■ Sub-Procedure
• Removal
NOTE: If the brake disc is stuck to the hub, thread two 8 x 1.25 mm bolts (a) into the brake disc to push it away from the hub. Turn each bolt 90° at a time to prevent the brake disc from binding.• Installation
NOTE:- Brake discs marked with "FNC" on the brake disc hat cannot be refinished and must be replaced if they are out of specifications.
- When replacing the brake disc, use a brake caliper piston compressor to push in the piston before installing the brake caliper.
- B.
■ Sub-Procedure
Figure 1
• Installation
Lubricant Specifications (Figure 1)
Position Type a M-77 Assembly Paste (P/N 08798- 9010) Figure 2
- Press the brake caliper piston using the brake caliper piston compressor. (Figure 2)
■ After Installation
- Press the brake pedal several times to make sure the brakes work.WARNING: Engagement may require a greater pedal stroke immediately after the brake pads have been replaced as a set. Several applications of the brake pedal will restore the normal pedal stroke.
- Brake Fluid Level Adjustment.
- C.
■ Sub-Procedure
Caliper type B: Make sure that the pad retainers are installed correctly. The upper pad retainer and the lower pad retainer are different.
• Installation
Lubricant Specifications
Position Type a M-77 Assembly Paste (P/N 08798- 9010) - D.
■ Sub-Procedure
Make sure that the caliper pins are installed correctly. The upper caliper pin and the lower caliper pin are different. If these caliper pins are installed in the wrong location, it will cause vibration, uneven or rapid brake pad wear, and possibly uneven tire wear.
• Installation
Lubricant Specifications
Position Type a Honda Silicone Grease (P/N 08C30-B0234M) or Caliper Set Grease (NIGLUBE RM)) - E.
■ Sub-Procedure
Caliper type B: Do not loosen this bolt (a).
■ After Installation
- Brake System Bleeding - Refer to: Brake System Inspection and Test or Conventional Brake System Bleeding
- F.
■ Sub-Procedure
• Installation
- Install the clip (a) by aligning the brake hose groove (b).
■ After Installation
- Brake System Bleeding - Refer to: Brake System Inspection and Test or Conventional Brake System Bleeding
- Brake Hose and Line Check
- G.
■ Sub-Procedure
Each tire pressure sensor contains a lithium anode battery that is not removable. The complete tire pressure sensor should be disposed of according to local battery disposal guidelines or requirements. Improper battery disposal can be harmful to the environment.
NOTE: The images and procedures for removing the tire from the wheel are for reference only. Remove the tire from the wheel according to the procedure listed by your tire changing machine manufacturer.Figure 1
• Removal
1. Break the bead loose from the wheel.
Tool Details (Figure 1)
Name a Tire Changer (Commercially Available) Installation Directions (Figure 1)
Position Direction b Outside Note these items to avoid damaging the tire pressure sensor: (Figure 1)
- Do the outside of the wheel first.
- Do not position the bead breaker of the tire changer too close to the rim.
- Position the wheel as shown.
Specifications
Standard Value c 90° Figure 2
2. Position the wheel so that the tire machine and the tire iron are next to the valve stem (d), and will move away from it when the machine starts. (Figure 2)
Tool Details (Figure 2)
Name e Tire Changer (Commercially Available) f Tire Iron (Commercially Available) Figure 3
• Installation
1. Install the tire pressure sensor (g) so that the sensor housing surface (h) is below the protrusion (i) of the wheel to prevent the sensor housing from being caught on the bead of the tire when installing the tire. Be sure to always mount the tire pressure sensor with the feet (k) in the downward position toward the wheel. (Figure 3)
Installation Directions (Figure 3)
Position Direction m Outside n Wheel Center NOTE:- Do not use air or electric impact tools to tighten the valve stem nut.
- Do not twist the tire pressure sensor to adjust its position with the wheel, as this will damage or deform the valve stem grommet.
Figure 4
2. Position the wheel so that the tire machine is next to the valve stem (o) and will move away from it when the machine starts. (Figure 4)
Lubricant Specifications (Figure 4)
Position Type p Paste-Type Tire Mounting Lubricant Tool Details (Figure 4)
Name q Tire Changer (Commercially Available) 3. With a dry air source, inflate the tire to seat the tire bead to the rim.
Specifications
Specification 300 kPa (43.5 psi) NOTE:Make sure the tire bead is seated on both sides of the rim evenly.
4. Adjust the air pressure to the specifications listed on the door jamb.
■ After Installation
- H.
■ Sub-Procedure
Each tire pressure sensor contains a lithium anode battery that is not removable. The complete tire pressure sensor should be disposed of according to local battery disposal guidelines or requirements. Improper battery disposal can be harmful to the environment.
NOTE: The images and procedures for removing the tire from the wheel are for reference only. Remove the tire from the wheel according to the procedure listed by your tire changing machine manufacturer.Figure 1
• Removal
1. Break the bead loose from the wheel.
Tool Details (Figure 1)
Name a Tire Changer (Commercially Available) Installation Directions (Figure 1)
Position Direction b Outside Note these items to avoid damaging the tire pressure sensor: (Figure 1)
- Do the outside of the wheel first.
- Do not position the bead breaker of the tire changer too close to the rim.
- Position the wheel as shown.
Specifications
Standard Value c 90° Figure 2
2. Position the wheel so that the tire machine and the tire iron are next to the valve stem (d), and will move away from it when the machine starts. (Figure 2)
Tool Details (Figure 2)
Name e Tire Changer (Commercially Available) f Tire Iron Figure 3
3. Refer to the figure 3.
NOTE: Check the tire pressure sensor housing for any cracks, deforms or damages and replace it if necessary.Figure 4
4. Cut around the valve bulb (g) to make the removal of the valve assembly easier. (Figure 4)
Tool Details (Figure 4)
Name h Diagonal Plier (Commercially Available) Figure 5
5. Pull out the valve assembly (i) vertically through the rim hole. (Figure 5)
Tool Details (Figure 5)
Name k Valve Stem Puller Tool (Commercially Available) Figure 6
• Installation
1. Refer to the figure 6.
NOTE:- Make sure the sensor housing is fully seated.
- Install the TORX screw until the screw head is in contact with the sensor housing.
Figure 7
2. Insert the tire pressure sensor in the rim hole.
Lubricant Specifications (Figure 7)
Position Type m Mild Soap And Water Solution Figure 8
Figure 9
3. Pull the tire pressure sensor straight through the rim hole perpendicularly to the rim hole.
NOTE: Make sure the tire pressure sensor is installed within the angle.Tool Details (Figure 8)
Name n Valve Stem Puller Tool (Commercially Available) Specifications (Figure 8 and 9)
Specification / Standard Value o No Clearance p 0 10°
Figure 10
4. Position the wheel so that the tire machine is next to the valve stem (q) and will move away from it when the machine starts. (Figure 10)
Lubricant Specifications (Figure 10)
Position Type r Paste-Type Tire Mounting Lubricant Tool Details (Figure 10)
Name s Tire Changer (Commercially Available) 5. With a dry air source, inflate the tire to seat the tire bead to the rim.
Specifications
Specification 300 kPa (43.5 psi) NOTE: Make sure the tire bead is seated on both sides of the rim evenly.6. Adjust the air pressure to the specifications listed on the door jamb.
■ After Installation