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MOTRONIC Engine Control Module Power Supply Relay, Checking

Special tools and workshop equipment required 

Test requirements 

-- Perform a preliminary check to verify the customers complaint. Refer to PRELIMINARY CHECK .

Start diagnosis 

-- Using a multimeter, check the following wiring connection for voltage.

Motronic Engine Control Module (ECM) Power Supply Relay -J271- socket Measure to
2 Engine Ground (GND)

Specified value: 12.5 V

If the specified value was not obtained:

-- Using a multimeter, check the Motronic Engine Control Module (ECM) Power Supply Relay -J271- socket 2 to the Generator (GEN) -C- B (+) terminal for an open circuit or short to Ground (GND).

-- Check the electrical harness connectors for damage, corrosion, loose or broken terminals.

-- If necessary, repair the wiring connection.

If no malfunctions are found in the wiring:

Checking voltage 

-- Switch the key on:

-- Using a multimeter, check the following wiring connection for voltage.

Motronic Engine Control Module (ECM) Power Supply Relay -J271- socket Measure to
4 Engine Ground (GND)

Specified value: 12.5. battery voltage.

If the specified value was not obtained:

-- Using a multimeter, check the Motronic Engine Control Module (ECM) Power Supply Relay -J271- socket 4 to the Battery -A- (+) terminal for an open circuit or short to Ground (GND).

-- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

-- If necessary, repair the wiring connection.

If no malfunctions are found in the wiring:

Checking Ground (GND) 

-- Using a multimeter, check the Motronic Engine Control Module (ECM) Power Supply Relay -J271- socket 4/85 to the Engine Control Module (ECM) -J220- electrical harness connector terminal T121/23 for resistance.

Ensure switch is off.

Motronic Engine Control Module (ECM) Power Supply Relay -J271- socket Measure to Motronic Engine Control Module (ECM) -J220- electrical connector T121 terminals or test box socket
4/85 23
3/86 62

Specified value: 1.5 Ω.

If the specified value was not obtained:

-- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

-- If necessary, repair the wiring connection.

If no malfunctions are found in the wiring and the voltage supply was OK:

-- Replace the Motronic Engine Control Module (ECM) Power Supply Relay -J271-. Refer to appropriate service information.

-- Perform a road test to verify repair.

If the fault does not return:

Generate readiness code. Refer to READINESS CODE .

If the fault does return and no malfunction is detected in the wiring and the voltage supply was OK:

-- Replace the Engine Control Module (ECM) -J220-. Refer to appropriate service information.

-- Assembly is performed in the reverse of the removal.

Final procedures 

After the repair work, the following work steps must be performed in the following sequence:

  1. Check the DTC memory. Refer to DIAGNOSTIC MODE 03 - READ DTC MEMORY .
  2. If necessary, erase the DTC memory. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY .
  3. If the DTC memory was erased, generate readiness code. Refer to READINESS CODE .