Differential Pressure Sensor -G505-, CHECKING
Function
Exhaust Gas Temperature Sensors are positive temperature coefficient (PTC) sensors. They measure the temperature of the exhaust gas. The ECM uses the signals from Exhaust Gas Temperature Sensors to calculate the amount of contamination in the diesel particulate filter, also to protect the turbocharger from unacceptably high exhaust gas temperatures. The diesel particulate filter contamination status is calculated using these signals from the Exhaust Gas Temperature Sensors, together with the signals from; Exhaust Pressure Sensor 1 -G450-, Differential Pressure Sensor -G505-, Exhaust Pressure Sensor 2 -G451-, Mass Airflow Sensor -G70-, and Heated Oxygen Sensor -G39-. The signal also serves as component protection in order to protect the diesel particulate filter and turbocharger from excessively high exhaust gas temperatures.
Special tools and workshop equipment required
- Multimeter
- Wiring Diagram
- Scan Tool
Test Requirements
- Fuses OK
- Battery voltage OK
- Switch OFF all electrical and electronic accessories
- Vehicles with Auto. Transmission, ensure Selector Lever position is in "P".
- Vehicles with Man. Transmission, ensure Shifter Lever position is in "N" with Parking Brake applied
- Coolant Temperature: ≥ 80 °C
- Observe all safety precautions: SAFETY PRECAUTIONS
Test Procedure
| Step |
Procedure |
Result / Action to Take |
| 1 |
- PERFORM: Preliminary Check to verify the customers complaint. Refer to PRELIMINARY CHECK
-- Was complaint verified? |
- NO:
- Gather more Information from customer about the complaint
|
| 2 |
- DISCONNECT: Differential Pressure Sensor -G505- electrical connector
- IGNITION: ON
- CHECK: Differential Pressure Sensor -G505- wiring connector terminals 1 to 3 for voltage
- SPECIFIED VALUE: About 5.0 V
- IGNITION: OFF
-- Was value obtained? |
|
| 3 |
- REMOVE: Engine Control Module - J623-. Refer to appropriate service manual.
- CHECK: Differential Pressure Sensor -G505- electrical connector terminals 2 to the Engine Control Module - J623- electrical connector terminals T91 / 65.
- SPECIFIED VALUE: 0.5 Ω (± 0.3 Ω)
-- Was value obtained? |
- YES:
- REPLACE: Differential Pressure Sensor -G505- Refer to appropriate repair manual.
- GO TO: Step 5
- NO:
- CHECK: wiring for open, high resistance, short or electrical connector for damage, corrosion, loose or broken terminals
- REPAIR: faulty wiring or connector
- GO TO: Step 5
|
| 4 |
- REMOVE: Engine Control Module - J623-. Refer to appropriate service manual.
- CHECK: Differential Pressure Sensor -G505- electrical connector terminals 1 to the Engine Control Module - J623- electrical connector terminals T91 / 48.
- CHECK: Differential Pressure Sensor -G505- electrical connector terminals 3 to the Engine Control Module - J623- electrical connector terminals T91 / 81.
- SPECIFIED VALUE: 0.5 Ω (± 0.3 Ω)
-- Was value obtained? |
- YES:
- REPLACE: Engine Control Module (ECM) -J623-. Refer to the Repair Manual.
- GO TO: Step 5
- NO:
- CHECK: wiring for open, high resistance, short or electrical connector for damage, corrosion, loose or broken terminals
- REPAIR: faulty wiring or connector
- GO TO: Step 5
|
| 5 |
- Final Procedure
- Perform a road test to verify repair.
- Do any DTC's return:
|
- NO:
- Repair is complete, Generate readiness code. Refer to READINESS CODE .
- Return vehicle to Customer
|