Accelerator Pedal Module - GX2-, CHECKING

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General Description

The Accelerator Pedal Position Sensor -G79- and Accelerator Pedal Position Sensor 2 -G185- are combined in one component and integrated into the Accelerator Pedal Module - GX2-. They are used to detect the position of the accelerator pedal throughout the entire adjustment range. The Engine Control Module - J623- detects the driver's request from these signals and uses them to calculate the injection quantity and EPC Throttle valve operation.

The Accelerator Pedal Module - GX2- contains the following components:

Accelerator Pedal Position Sensor -G79-
Accelerator Pedal Position Sensor 2 -G185-

The Accelerator Pedal Module - GX2- components cannot be serviced separately, and they must be serviced as a unit.

Special tools and workshop equipment required

Multimeter.
Scan Tool.

Test requirements

Fuses OK.
Battery voltage OK.
Switch OFF all electrical and electronic accessories.
Vehicles with automatic transmission, ensure the selector lever position is in "P".
Vehicles with manual transmission, ensure the shifter lever position is in "N" with the parking brake applied.
Observe all safety precautions: SAFETY PRECAUTIONS .
View clean working conditions: CLEAN WORKING CONDITIONS .

Test Procedure

Step	Procedure	Result / Action to Take
1	PERFORM: Preliminary Check to verify the customers complaint. Refer to PRELIMINARY CHECK . -- Was Complaint verified?	-- YES: GO TO: Step 2 Accelerator Pedal Module - GX2-, CHECKING - 2 . -- NO: GATHER more information from customer about the complaint.
2	IGNITION: OFF. CONNECT: Scan Tool. IGNITION: ON. CHECK: Throttle valve position closed: SPECIFIED VALUE: 3 - 25%. DEPRESS: Accelerator pedal slowly to WOT while observing the percentage display. The percentage display must increase uniformly. CHECK: Throttle valve position at WOT: SPECIFIED VALUE: 84 - 99%. IGNITION: OFF. -- Was Value obtained?	-- YES: Condition may be intermittent. PERFORM: Visual Inspection of wiring and component. CHECK: Wiring for open, high resistance, short or harness connector for damage, corrosion, loose or broken terminals. REPAIR: Faulty wiring or connector. GO TO: Step 6 Accelerator Pedal Module - GX2-, CHECKING - 6 . -- NO: GO TO: Step 3 Accelerator Pedal Module - GX2-, CHECKING - 3 .
3	DISCONNECT: Accelerator Pedal Module - GX2- harness connector. IGNITION: ON. CHECK: Accelerator Pedal Module - GX2- harness connector terminals 2 to 3 and 1 to 5 for voltage. SPECIFIED VALUE: About 5.0 V. IGNITION: OFF. -- Were Values obtained?	-- YES: GO TO: Step 4 Accelerator Pedal Module - GX2-, CHECKING - 4 . -- NO: GO TO: Step 5 Accelerator Pedal Module - GX2-, CHECKING - 5 .
4	REMOVE: Engine Control Module - J623-. Refer to appropriate service information. CHECK: Accelerator Pedal Module - GX2- harness connector terminal 4 to the Engine Control Module - J623- harness connector T91 / 72 for resistance. CHECK: Accelerator Pedal Module - GX2- harness connector terminal 6 to the Engine Control Module - J623- harness connector T91 / 89 for resistance. SPECIFIED VALUE: 0.5 Ω (± 0.3 Ω). -- Were Values obtained?	-- YES: REPLACE: Accelerator Pedal Module - GX2-. Refer to appropriate. GO TO: Step 6 Accelerator Pedal Module - GX2-, CHECKING - 6 . -- NO: PERFORM: Visual Inspection of wiring and component. CHECK: Wiring for open, high resistance, short or harness connector for damage, corrosion, loose or broken terminals. REPAIR: Faulty wiring or connector. GO TO: Step 6 Accelerator Pedal Module - GX2-, CHECKING - 6 .
5	REMOVE: Engine Control Module - J623-. Refer to appropriate service information. CHECK: Accelerator Pedal Module - GX2- harness connector terminal 1 to the Engine Control Module - J623- harness connector T91 / 16 for resistance. CHECK: Accelerator Pedal Module - GX2- harness connector terminal 2 to the Engine Control Module - J623- harness connector T91 / 33 for resistance. CHECK: Accelerator Pedal Module - GX2- harness connector terminal 3 to the Engine Control Module - J623- harness connector T91 / 34 for resistance. CHECK: Accelerator Pedal Module - GX2- harness connector terminal 5 to the Engine Control Module - J623- harness connector T91 / 51 for resistance. SPECIFIED VALUE: 0.5 Ω (± 0.3 Ω). -- Were Values obtained?	-- YES: GO TO: Step 6 Accelerator Pedal Module - GX2-, CHECKING - 6 . -- NO: PERFORM: Visual Inspection of wiring and component. CHECK: Wiring for open, high resistance, short or harness connector for damage, corrosion, loose or broken terminals. REPAIR: Faulty wiring or connector. GO TO: Step 6 Accelerator Pedal Module - GX2-, CHECKING - 6 .
6	Final Procedure Perform a road test to verify repair. -- Does the original DTC return?	-- YES: CHECK: Engine Control Module -J623- harness connector for any damaged, pushed-out pins. REPAIR: As necessary. If all electrical connections are OK: REPLACE: Engine Control Module -J623-. Refer to appropriate service information. Clear the DTC's. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY . Repair is complete. Generate Readiness Code. Refer to READINESS CODE . Return vehicle to Customer. -- NO: Perform the diagnostic procedure for any DTC's. If no DTC's return, the repair is complete. Return vehicle to customer.