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41 00... Repair Solution For Straight Shank/Hexagon Rivet Nut

Protection measures! 

IMPORTANT: To prevent the material from tapering, do not drill out the rivet head.
  1. Carefully spot-drill rivet head with a larger drill bit/countersink
    IMPORTANT: Avoid paintwork damage
  2. Fig 1: Spot-Drilling Rivet Head With Larger Drill Bit/Countersink
    G08578043Courtesy of BMW OF NORTH AMERICA, INC.
  3. Knock rivet head away with a chisel
    Fig 2: Knocking Rivet Head Away Using Chisel
    G08578044Courtesy of BMW OF NORTH AMERICA, INC.
  4. Punch through rivet shank into cavity, remove if necessary
    Fig 3: Identifying Rivet Shank Cavity
    G08578045Courtesy of BMW OF NORTH AMERICA, INC.
  5. Clean component, eliminate paintwork damage if necessary
    Fig 4: Identifying Cavity
    G08578046Courtesy of BMW OF NORTH AMERICA, INC.

    If the rivet shank can be removed: 

    IMPORTANT: To avoid corrosion, stop chips/debris by means of cavity sealing.
    Follow NOTES ON CORROSION PROTECTION .
  6. Preserving cavity
    Fig 5: Preserving Cavity
    G08578047Courtesy of BMW OF NORTH AMERICA, INC.

    If the rivet shank cannot be removed: 

    WARNING: Risk of injury!
    Observe NOTES ON CAVITY FOAM .
    IMPORTANT: To avoid corrosion and rattling noises, stop chips/debris and rivet nut shank with cavity foam.
    Remove foam remnants with isohexane (benzine).
  1. 5. Stop rivet shank by means of specific foaming
  2. 6. Set rivet nut with hand rivet gun
    NOTE: Fit rivet nut as quickly as possibly, ideally before the cavity foam hardens.
  3. Fig 6: Preserving Cavity
    G08578048Courtesy of BMW OF NORTH AMERICA, INC.

Hexagon/straight shank rivet nut (up to thread M8) with hand rivet gun ZS308 

IMPORTANT: Follow manufacturer's operating instructions.
Make sure rivet nut correctly contacts component.
Fig 7: Setting Rivet Nut Using Hand Rivet Gun
G08578049Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: According to the manufacturer, the pictured tool is suitable up to an M8 thread.

Hexagon/straight shank rivet nut (up to thread M12) with hand rivet gun MB512 

IMPORTANT: Follow manufacturer's operating instructions.
Make sure rivet nut correctly contacts component.
Fig 8: Setting Rivet Nut With Hand Rivet Gun
G08578050Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: According to the manufacturer, the pictured tool is suitable up to an M12 thread.