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Displayed Range Is Lower After Programming (61 35 14)

Publication date: 2015-07-01
Reference number: 61 35 14

DISPLAYED RANGE IS LOWER AFTER PROGRAMMING

DISPLAYED RANGE IS LOWER AFTER PROGRAMMING

TECHNICAL SERVICE BULLETIN

Reference Number(s): SI B61 35 14, Date of Issue:  July 2015
BMW: I01 (i3 and i3 REx)
GROUP: General Electrical Systems
Superceded Bulletin(s): SI B61 35 14, Date of Issue:  May 2015

This Service Information bulletin supersedes SI B61 35 14 dated May 2015. 

SUBJECT

Displayed Range Is Lower After Programming 

SITUATION

After the vehicle is programmed with ISTA/P 3.53.3 (i-level I001-14-07-503), the displayed vehicle range in the instrument cluster is lower than prior to the software update. The actual range that the vehicle is capable of achieving on a full charge has not changed.

The difference between the displayed range and actual range is always conservative, yet this difference varies based on driving profile. When driving primarily at highway speeds, the difference between displayed and actual range is within a few percent of each other. When driving primarily with a low speed/city profile, the gap may widen to as much as 20% or more.

Software improvements have been made to the range algorithm to improve its accuracy in all driving scenarios. These updates are available with ISTA/P 3.55.0 (I-level I001-15-03-501). In addition, the following enhancements are integrated into this new I-level:

In addition to the range display, the customer may notice that the vehicle's range has decreased as outside temperatures have gotten colder. This is most noticeable in extreme cold climates, and when preconditioning is not used. This situation does not indicate a problem and is independent of the range display algorithm.

CAUSE

The algorithm that determines the displayed range, was changed with the 14-07-503 software level. The result of the changed algorithm is that the display is too conservative.

PROCEDURE

Only properly trained personnel, who have passed all applicable technical training courses, should perform any maintenance or repairs on any Hybrid or Electric Vehicle. Work performed by unqualified persons may result in severe injury or damage to the vehicle. Additional information may be found in REP 61 00... Observe safety instructions when handling electric vehicles. 

Program and code the entire vehicle using the latest version of ISTA/P (3.55.0 or higher). Target integration level I001-15-03-501 or higher.

NOTE: ISTA/P will automatically reprogram and code all programmable control modules that do not have the latest software.

Always connect a BMW approved battery charger/power supply (SI B04 23 10 ).

For information on programming and coding with ISTA/P, refer to Centernet/Aftersales Portal/Service/Workshop Technology/Vehicle Programming.

If the customer believes the actual range has degraded considerably and is prior to the release of the improved software, submit a PuMA case entitled "i3 Range Display Accuracy" for further assistance.

BMW I CHARGEFOWARD PROJECT

BMW has identified "85" vehicles that may require a software update procedure to be performed as outlined and in conjunction with this bulletin.

To assist you in identifying these vehicles, the DCSnet Warranty Vehicle Inquiry has been updated with the "Vehicle Comment" shown below:

This vehicle is part of the "BMW i ChargeFoward" project. This vehicle's integration level may not be at "I001-15-03-502 or higher" as required, please program and code this vehicle using the latest version of ISTA/P. This work is covered under the terms of the BMW New Vehicle Limited Warranty for Passenger Cars and Light Trucks or the BMW Certified Pre-Owned Program. Please see SI B61 35 14. No repair is necessary if the vehicle is already at or above the "noted" integration level. 

A VIN list is also attached.

NOTE: The "BMW i ChargeForward" project VIN list includes three (3) vehicles that have an integration level at "I001-15-03-501," these vehicles also need to be programmed and coded if they are still currently at this i Level.

WARRANTY INFORMATION

Covered under the terms of the BMW New Vehicle Limited Warranty for Passenger Cars and Light Trucks or the BMW Certified Pre-Owned Program.

Defect Code:  62 11 31 18 00 
Labor Operation: Labor Allowance: Description:
00 00 006 Refer to KSD2 Performing "vehicle test" (with vehicle diagnosis system - checking faults)
And:
61 25 910 Refer to KSD2 Recharging high-voltage battery unit (to high-voltage charging unit)
And:
61 00 730 Refer to KSD2 Programming/encoding control unit(s)
And:
61 21 528 Refer to KSD2 Connect an approved battery charger/power supply (indicated in KSD2 as "Charging battery")("to EME" for the i3)
Or:
61 21 529 Refer to KSD2 Connect an approved battery charger/power supply (indicated in KSD2 as "Charging battery to EME") (luggage compartment service cap removed)

Refer to KSD2 for the corresponding flat rate unit (FRU) allowances.

Vehicle Programming and Encoding

If a control module was working properly and it fails to program correctly or requires initialization, please claim this additional work with the applicable KSD2 labor operations under the defect code listed above.

The diagnosis and repair of vehicles "arriving" with failed control modules or stored faults which will cause the control modules to fail during programming, cannot be claimed under the defect code listed in this bulletin.

Other Repairs

If other eligible and covered work is performed prior to programming and coding the vehicle, claim this work with the applicable defect code and labor operations listed in KSD2.

ATTACHMENTS

B613514_VIN_List

G10011004