Pinning the connector again
NOTE:
The illustration is provided as an example. The procedure is identical.
- Step 1
- Carefully bend up the snap-in lug (1) and pull out the pin strip.
- Carefully open the cable ties/adhesive tape (2) and remove the line protection.
- Make sure no lines were damaged by removal of the cable ties/adhesive tape (2).
- Step 2
- Observe the following notes:
Unpin the yellow NTC sensor lines (1), (2), (3) from the positions (example image).
The yellow NTC sensor lines (1), (2), (3) must not be interchanged and must be pinned back into the original position in accordance with table shown below.
Recommendation : Replace the lines one at a time.
Pin assignment for SE03 and SE07
Pin position in the connector Position in illustration Signal 1 1 NTC_BAL1 2 3 GND_NTC_BAL1 14 1 NTC_BAL2 15 3 GND_NTC_BAL2 16 2 GND_NTC_MON2 17 2 NTC_MON2 - Steps 3 to 5
show the replacement of the pins of the individual line.
This process is to be used for all 6 lines.
- Step 3
- Press in place (1) with a suitable non-metallic tool.
- Unpin the line (2) in arrow direction.
- Step 4
- Determining the length of the new
line (1) from the repair kit:
Length of removed line + 1 cm.
- Cut the new line (1) from the repair kit to the determined length.
- Strip off insulation of the new line (1).
- Crimp the new line (1) with pin (pin 6 905 964).
- Step 5
- Install pin for new line (1) (see step 3).
- Repeat this step with all lines.
- Slide the pin strip (1) in arrow direction into the connector (2).
- Wrap adhesive tape (1) around the lines and reestablish the original condition.
- The cell module can be installed and the standby state of the vehicle is established. Before the following step and delivery to the customer, the vehicle cannot be moved for 24 h so that the adhesive reaches its final strength.