Installation Procedure
WARNING: This page is about a different car, the 2002 GMC Sierra, 2002 GMC Cab & Chassis Sierra, 2002 Chevrolet Silverado, and 2002 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
- Install the horn(s) onto the radiator support.
- Position the radiator support (1) onto the frame.
- Install the radiator support baffle (2).
- Install the lower radiator support nut and bolt at the frame (1). Tighten the radiator support nut to 70 N.m (52 lb ft).
- Install the front upper and lower fender bolts (1) to the tie bar/radiator support (2). Tighten the front fender bolts to 25 N.m (18 lb ft).
- Install the battery tray support. Tighten the battery tray support bolts to 9 N.m (80 lb in).
- Install the battery tray.
- Install the Air Cleaner Mounting Bracket.
- Install the lower washer reservoir bolt (1) to the tie bar (2). Tighten the washer reservoir bolt to 9 N.m (80 lb in).
- Install the upper washer reservoir bolt (1) to the tie bar (2). Tighten the reservoir bolt to 9 N.m (80 lb in).
- Install the A/C condenser, if equipped.
- Connect the electrical connector to the automatic recirculation switch.
- Reposition the power steering cooler and install the mounting bolts.
- Install the air baffles.
- Install the auxiliary transmission oil cooler (if equipped).
- Install the radiator.
- Connect the horn electrical connector.
- Install the headlamp housing support (1) to the tie bar (2). The 15 series lower mounting position is shown. The 25 series mounting position is similar. Tighten the screws to 9 N.m (80 lb in).
- Install the tie bar, if equipped.
- Install the hood latch release bracket and cable. Refer to Hood Latch Replacement .
- Install the park/turn signal lamp assemblies.
- Install the headlamps.
- Install the inflatable restraint front end discriminating sensor.
- Install the front bumper.
- Install the grille.
- Install the air cleaner assembly.
- Install the air intake duct.
- Enable the SIR.
- Connect the negative battery cable.