Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Yukon XL, 2004 Chevrolet Suburban, and 2004 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: View Of Vapor Line Quick Connect Fitting (Front Tank)

Courtesy of GENERAL MOTORS CORP.

Install a NEW fuel tank module seal onto the fuel tank.
Position the fuel tank module part way into the fuel tank.
Connect the vapor line quick connect fitting (1) to the module. Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
Install the module into the fuel tank.
Place the lock ring into position.

Fig 2: Rotating Lock Ring Using J 45722 (Front Tank)

Courtesy of GENERAL MOTORS CORP.

IMPORTANT: Ensure that the tool does not come in contact with the module pipes while locking the lock ring.

Using J 45722 , rotate the lock ring clockwise in order to lock the ring.

Fig 3: View Of Fuel & EVAP Lines At Fuel Tank Module (Front Tank)

Courtesy of GENERAL MOTORS CORP.

Connect the fuel and EVAP lines to the fuel tank module. Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
Install the front fuel tank. Refer to Fuel Tank Replacement (Front Tank) or Fuel Tank Replacement (Rear Tank) .