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Home >> Cadillac >> 2005 >> Escalade EXT >> Repair and Diagnosis >> Accessories & Equipment >> Memory Modules >> Adjustable Pedal System >> Repair Instructions >> Brake Pedal Assembly Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: Brake Pedal Return Spring & Brake Pedal Assembly
    GM1272757Courtesy of GENERAL MOTORS CORP.
  1. Install the brake pedal and return spring assembly to the bracket.
  2. Install the brake pedal pivot bolt.
  3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Install the nut to the brake pedal pivot bolt.

    Tighten:  Tighten the nut to 30 N.m (22 lb ft).

  5. Hook the return spring (1) to the backside of the brake pedal assembly (2).
  6. IMPORTANT: The adjustable pedals cable assembly must be installed in its original position and fastened with cable retaining clip to the top of the bracket. Make sure the cable is not twisted or binding.
  7. Install the adjustable pedal cable to the accelerator pedal:
    1. Insert the adjustable cable into the accelerator pedal assembly until it is secured by the secondary locking tabs.
    2. Install and twist the cable housing to secure to the accelerator pedal assembly.
  8. Fig 2: Cable Retaining Clip On Top Of Bracket
    GM1265314Courtesy of GENERAL MOTORS CORP.
  9. Install the cable retaining clip to the top of the bracket.
  10. Fig 3: Electronic Adjustable Pedal Bracket Nuts & Bolt
    GM1243221Courtesy of GENERAL MOTORS CORP.
  11. Install the EAP assembly to the vehicle.
  12. Install the brake booster to its mounting position.
  13. IMPORTANT: Tighten the EAP bracket nuts (2) before tightening the top EAP bracket bolt (1).
  14. Install the EAP bracket nuts (2) to the studs (3) at the bulkhead.

    Tighten:  Tighten the nuts to 25 N.m (18 lb ft).

  15. Install the top EAP bracket bolt (1).

    Tighten:  Tighten the bolt to 25 N.m (18 lb ft).

  16. Fig 4: Pushrod Retaining Clip, Pushrod & Stop Lamp Switch
    GM1265181Courtesy of GENERAL MOTORS CORP.
  17. Install the brake pedal pushrod (2) and the stop lamp switch (4) to the brake pedal.
  18. Install the pushrod retaining clip (3) to the brake pedal pin (1).
  19. Connect the electrical connectors to the following components:
    • The adjustable pedals motor assembly
    • The memory sensor connector, if equipped
    • The pedal position sensor
    • The accelerator wiring harness connector
  20. Fig 5: IUpper I/P Reinforcement Brace Nut & Bolt
    GM1243223Courtesy of GENERAL MOTORS CORP.
  21. Position the replacement I/P reinforcement brace and install the upper and lower bolts to maintain the position of the brace. The lower bolt may be removed after the brace is in position.
  22. IMPORTANT: Do not allow the assembly tool speed to exceed 350 RPM on fasteners with an adhesive patch.
  23. Install the upper I/P reinforcement brace nut to the bolt.

    Tighten:  Tighten the nut to 22 N.m (16 lb ft).

  24. Fig 6: Lower I/P Reinforcement Brace Bolt
    GM1243220Courtesy of GENERAL MOTORS CORP.
  25. Install the lower I/P reinforcement brace bolt (1) to the EAP bracket.

    Tighten:  Tighten the bolt to 25 N.m (18 lb ft).

  26. Fig 7: View Of Bolt Securing Selector Cable To Brace
    GM394467Courtesy of GENERAL MOTORS CORP.
  27. Install the transmission range selector cable support bolt to the I/P reinforcement brace.

    Tighten:  Tighten the bolt to 10 N.m (89 lb in).

  28. Fig 8: Installing Lower I/P Reinforcement Brace Bolt
    GM1243225Courtesy of GENERAL MOTORS CORP.
  29. Install the steering column to the vehicle. Refer to Steering Column Replacement in Steering Wheel and Column.

    Install the lower I/P reinforcement brace bolt (2) after the column is in position.

  30. Install the master cylinder to the brake booster. Refer to Master Cylinder Replacement in Hydraulic Brakes.
  31. Verify the operation of the adjustable pedals.