Installation Procedure
- Install the fuel level sensor wires to the internal connector in the proper location. Refer to Delphi Connectors (Weather Pack) or Delphi Connectors (Push To Seat) or Delphi Connectors (Pull To Seat) or Delphi Connectors (Micro-Pack 100W) or Delphi Connectors (Micro .64) or Delphi Connectors (12-Way) .
- Install the fuel level sensor (1) to the fuel tank module by sliding it down until the lock tab clicks.
- Ensure that the wires are in the slot below the sensor and the sensor is installed properly.
- Install a NEW fuel tank module O-ring (3) to the fuel tank opening.
- Install the fuel tank module (2) to the fuel tank. Refer to Fuel Tank Fuel Pump Module Replacement - Right Side .
- Using a digital multimeter, verify the full and empty readings resistance reading of the fuel tank module. Turn the fuel tank upside down to achieve the full tank reading.
Resistance:
- Empty 40 Ω resistance
- Full 250 Ω resistance
- Connect the fuel tank pressure (FTP) sensor harness connector (1).
- Connect the fuel pump module harness connector (5).
- Connect the evaporative emission (EVAP) purge line (4) to the fuel pump module.
- Install the right fuel tank. Refer to Fuel Tank Replacement - Right Side .