Assembly Procedure
WARNING: This page is about a different car, the 2004 GMC Sierra and 2004 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT:
Installing the driven gear 180 degrees out of alignment, or locating the rotor in the wrong holes, will cause a no-start condition. Premature engine wear or damage may result.
- Line up the square-cut hole in the vane wheel for the CMP sensor.
- Install the CMP sensor.
- Install NEW CMP sensor screws.
Tighten: Tighten the screws to 2.2 N.m (19 lb in).
- Identify the correct rotor mounting holes:
- At the rotor screw holes (1)
- At the rotor locator pin holes (2)
- Install the distributor rotor according to the index marks.
- Install the rotor screws.
Tighten: Tighten the screws to 1.9 N.m (17 lb in).
- Install the shim washer (1) onto the bottom of the distributor shaft.
- Install the tang washer.
- Install the round washer.
- Install the driven gear according to the index marks.
- Align the rotor segment as shown for a V6 engine (1).
- Install the gear and align the white paint mark on the bottom stem of the distributor, with the pre-drilled indent hole in the bottom of the gear (3).
- Check to see If the driven gear is installed incorrectly, the dimple will be approximately 180 degrees opposite the rotor segment when it is installed in the distributor.
- Support the distributor drive gear in a V-block or similar fixture.
- Install the roll pin with a suitable punch and hammer.
- Install a NEW oil seal under the mounting flange of the distributor base.
- Install the distributor. Refer to Distributor Replacement .
NOTE:
Refer to Fastener Notice in Cautions and Notices.
CAUTION:
Refer to Safety Glasses Caution in Cautions and Notices.