Test Description
The numbers below refer to the step numbers on the diagnostic table.
- 5
This step tests the system for restrictions.
- 7
This step tests the following components for the following conditions:
- The pump for internal leaks
- The power steering pipes for kinks
- 8
This step tests the ability of the pump to regulate flow at maximum pressure.
- 10
This step tests the ability of the pump to regulate flow under normal operating conditions.
- 12
This step tests the internal components of the pump and the gear.
| Step | Action | Value(s) | Yes | No |
|---|---|---|---|---|
DEFINITION: The Power Steering System Test Procedure will perform the following functions:
|
||||
| 1 | Inspect the power steering fluid for the following indications of contamination:
Is the fluid free of contamination? |
- | Go to Step 3 | Go to Step 2 |
| 2 | Flush the power steering system. Refer to Power Steering System Flushing . Did you complete the procedure? |
- | Go to Step 3 | - |
| 3 |
NOTE:
Attempt to duplicate the condition.Is the condition present?In order to accurately diagnose the system, the malfunction must be present during the test procedure. |
- | Go to Step 4 | System OK |
| 4 |
|
- | Go to Step 5 | - |
| 5 |
CAUTION:
|
1379 kPa (200 psi) |
Go to Step 6 | Go to Step 7 |
| 6 |
NOTE:
Locate and repair the restriction.Did you complete the repair?A restriction may be present in the power steering system. Turn off the engine IMMEDIATELY. |
- | Go to Step 15 | - |
| 7 |
|
4827 kPa (700 psi) |
Go to Step 11 | Go to Step 8 |
| 8 |
NOTE:
Fully close then open the J 44721 valve 3 times. Record all of the high pressure readings. Refer to Power Steering Pump Specifications for power steering system pressure relief specifications.Are the three high pressure readings within specifications?Do not leave the valve closed for more than 5 seconds, or internal pump damage could accrue. |
- | Go to Step 9 | Go to Step 13 |
| 9 | Are the three high pressure readings within 245 kPa (50 psi) of each other? | - | Go to Step 10 | Go to Step 13 |
| 10 |
|
- | Go to Step 11 | Go to Step 13 |
| 11 | Is the difference between the actual flow reading and the maximum flow specification more than 3.8L (1 gal) per minute? | - | Go to Step 13 | Go to Step 12 |
| 12 |
CAUTION:
Turn the steering wheel from steering stop to steering stop and record the FLOW readings at each stop.Is the flow LOWER than 3.8L (1 gal) per minute?With wheels of the vehicle facing straight ahead, secure the steering wheel utilizing steering column anti-rotation pin, steering column lock, or a strap to prevent rotation. Locking of the steering column will prevent damage and a possible malfunction of the SIR system. The steering wheel must be secured in position before disconnecting the following components:
After disconnecting these components, do not rotate the steering wheel or move the front tires and wheels. Failure to follow this procedure may cause the SIR coil assembly to become un-centered and cause possible damage to the SIR coil. If you think the SIR coil has became un-centered, refer to your specific SIR coil's centering procedure to re-center SIR Coil. |
- | Go to Step 15 | Go to Step 14 |
| 13 | Replace the power steering pump. Refer to Power Steering Pump Replacement (V6) . Did you complete the replacement? |
- | Go to Step 15 | - |
| 14 | The power steering gear is leaking across the piston or bypassing the valve circuit. Replace the power steering gear. Refer to Steering Gear Replacement . Did you complete the replacement? |
- | Go to Step 15 | - |
| 15 | Test the power steering system for the original condition. Does the original condition still exist? |
- | Go to Step 5 | Go to Step 16 |
| 16 |
|
- | System OK | - |