Removal Procedure
WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
- Drain the starter/generator control module (SGCM) cooling system. Refer to Draining and Filling Cooling System - Starter/Generator Control Module .
- Raise the hood to the service position, and perform the following steps:
- Remove the ground strap from the hood.
- Remove the hood hinge bolts (1).
- Raise the hood until vertical.
- Install the hood hinge bolts until snug in the service position (2).
- Reposition the SGCM coolant tank hose clamp (2) from the SGCM coolant tank (3).
- Remove the SGCM coolant tank hose (1) from the SGCM coolant tank (3).
- Reposition the SGCM pressure relief hose clamp from the SGCM pressure relief valve.
- Remove the SGCM pressure relief hose from the SGCM pressure relief valve.
- Remove the surge tank mounting bolts. Position the surge tank away from the SGCM module.
- Remove the bolts (1) from the brace.
- Reposition the SGCM coolant pump inlet hose clamp (1) from the SGCM coolant tank (2).
- Remove the SGCM coolant pump inlet hose (3) from the SGCM coolant tank (2).
- Remove the bolts from the SGCM coolant tank.
- Reposition the SGCM coolant tank in order to access the SGCM rear bolt.
- Remove the rear bolt (2) from the SGCM.
- Remove the front bolt (3) from the SGCM.
- Reposition the SGCM in order to remove the SGCM coolant tank.
- Remove the SGCM coolant tank (2) from the vehicle.