Circuit/System Testing
NOTE:
You must perform the Circuit/System Verification before proceeding with Circuit/System Testing.
- Ignition Off and all vehicle systems Off, it may take up to 2 min. for all vehicle systems to power down. Disconnect the harness connector at the B75C Multifunction Intake Air sensor.
- Test for less than 5 Ω between the low reference circuit terminal 3 and ground.
- If 5 Ω or greater
- Disconnect the harness connector at the K20 Engine Control Module.
- Test for less than 2 Ω in the low reference circuit end to end.
- If 2 Ω or greater, repair the open or high resistance in the circuit.
- If less than 2 Ω replace the K20 Engine Control Module.
- If less than 5 Ω
- Test for less than 5 Ω between the ground circuit terminal 7 and ground.
- If 5 Ω or greater
- Ignition Off.
- Test for less than 2 Ω in the ground circuit end to end.
- If 2 Ω or greater, repair the open or high resistance in the circuit.
- If less than 2 Ω, repair the open/high resistance in the ground connection.
- If less than 5 Ω
- Ignition On.
- Verify that a test lamp illuminates between the ignition circuit terminal 5 and ground.
- If the test lamp does not illuminate and the circuit fuse is good
- Ignition Off, remove the test lamp and remove the fuse for the ignition voltage circuit.
- Test for less than 2 Ω in the ignition voltage circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, verify the fuse is not open and there is voltage at the fuse.
- If the test lamp does not illuminate and the circuit fuse is open
- Ignition Off, remove the test lamp, the fuse for the ignition voltage circuit and disconnect all components on the circuit.NOTE: The ignition circuit may supply voltage to other components. Make sure to test all circuits and components for a short to ground that share the ignition circuit.
- Test for infinite resistance between the ignition voltage circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, test all components connected to the ignition circuit, replace as necessary.
- If a test lamp illuminates
- Verify the scan tool Intake Air Humidity Sensor parameter is less than 1%.NOTE: The intake air temperature sensor 2 signal circuit is pulled up with low current voltage within the controller. Normally, a voltage near B+ can be measured on the circuit with a DMM, but the current will not be high enough to illuminate a test lamp.
- If 1% or greater
- Ignition Off, disconnect the harness connector at the K20 Engine Control Module.
- Test for infinite resistance between the IAT 2 signal circuit terminal 8 and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, replace the K20 Engine Control Module.
- If less than 1%
- Ignition Off, connect a 3 A fused jumper wire between the IAT 2 signal circuit terminal 8 and the low reference circuit terminal 3.
- Ignition On.
- Verify the scan tool Intake Air Humidity Sensor parameter is greater than 99%.
- If 99% or less
- Ignition Off, remove the jumper wire and disconnect the harness connector at the K20 Engine Control Module.NOTE: If the signal circuit is shorted to a voltage the engine control module or the sensor may be damaged.
- Ignition On.
- Test for less than 1 V between the IAT 2 signal circuit terminal 8 and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V.
- Ignition Off.
- Test for less than 2 Ω in the signal circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If greater than 99%
- Test or replace the B75C Multifunction Intake Air sensor.