Circuit/System Testing
- Ignition ON.
- Verify the scan tool ECM Ignition 1 Signal parameter is greater than 10 V.
- If 10 V or less
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Test for infinite resistance between the ignition voltage circuits and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2 Ω in the control circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, refer to Power Mode Mismatch
- If greater than 10 V
- Ignition OFF, disconnect the KR27 Starter Relay, ignition ON.
- Verify that a test lamp illuminates between the B+ circuit terminal 30 and ground.
- If the test lamp does not illuminate and the circuit fuse is good
- Ignition OFF.
- Test for less than 2 Ω in the B+ circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If the test lamp does not illuminate and the circuit fuse is open
- Ignition OFF.
- Test for infinite resistance between the B+ circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance,
- Disconnect X1 harness connector at the M64 Starter Motor.
- Test for infinite resistance between the control circuit terminal 87 and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, replace the M64 Starter Motor.
- If the test lamp illuminates
- Ensure the parking brake is applied and the automatic transmission is in PARK or the manual transmission is in neutral. Momentarily install a 30 A fused jumper wire between the B+ circuit terminal 30 and the control circuit terminal 87.
- Verify the M64 Starter Motor is activated.
- If the M64 Starter Motor does not activate
- Disconnect the X1 harness connector at the M64 Starter Motor.
- Test for less than 2 Ω in the control circuit end to end.
- If greater the 2 Ω, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the M64 Starter Motor.
- If the M64 Starter Motor activates
- Ignition OFF, disconnect the KR27C Starter Pinion Solenoid Actuator Relay, ignition ON.
- Verify that a test lamp illuminates between the B+ circuit terminal 30 and ground.
- If the test lamp does not illuminate and the circuit fuse is good
- Ignition OFF.
- Test for less than 2 Ω in the B+ circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If the test lamp does not illuminate and the circuit fuse is open
- Ignition OFF.
- Test for infinite resistance between the B+ circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance,
- Disconnect X1 harness connector at the M64 Starter Motor.
- Test for infinite resistance between the control circuit terminal 87 and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, replace the M64 Starter Motor.
- If the test lamp illuminates
- Ensure the parking brake is applied and the automatic transmission is in PARK or the manual transmission is in neutral. Momentarily install a 30 A fused jumper wire between the B+ circuit terminal 30 and the control circuit terminal 87.
- Verify the M64 Starter Motor pinion engages.
- If the M64 Starter Motor pinion does not engage
- Disconnect the X1 harness connector at the M64 Starter Motor.
- Test for less than 2 Ω in the control circuit end to end.
- If greater the 2 Ω, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the M64 Starter Motor.
- If the M64 Starter Motor pinion engages
- Test or replace the KR27 Starter Relay.
- Ignition CRANK.
- Verify the M64 Starter Motor is activated.
- If the M64 Starter Motor does not activate
Test or replace the KR27C Starter Pinion Solenoid Actuator Relay.
- If the M64 Starter Motor activates
- If the M64 Starter Motor does not activate
- All OK.