Circuit/System Testing
- Vehicle OFF, disconnect the harness connector at the B197 Charge Port Door Position Switch. It may take up to 2 minutes for all vehicle systems to power down.
- Test for less than 10 Ω between the ground circuit terminal C and ground.
- Vehicle OFF.
- Test for less than 2 Ω in the ground circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, repair the open/high resistance in the ground connection.
- Go to next step: If less than 10 Ω
- Vehicle in Service Mode, test for 4.8 - 5.2 V between the 5 V reference circuit terminal B and ground.
- Vehicle OFF, disconnect the harness connector at the K114B Hybrid/EV Powertrain Control Module 2.
- Test for infinite resistance between the 5 V reference circuit and ground
- If less than infinite resistance, repair the short to ground on the circuit.
- Go to next step: If infinite resistance
- Test for less than 2 Ω in the 5 V reference circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K114B Hybrid/EV Powertrain Control Module 2.
- Vehicle OFF, disconnect the harness connector at the K114B Hybrid/EV Powertrain Control Module 2, Vehicle in Service Mode.
- Test for less than 1 V between the 5 V reference circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V, replace the K114B Hybrid/EV Powertrain Control Module 2.
- Go to next step: If between 4.8 - 5.2 V
- Verify the scan tool Charge Port Door parameter is Closed.
- Vehicle OFF, disconnect the harness connector at the K114B Hybrid/EV Powertrain Control Module 2.
- Test for infinite resistance between the signal circuit terminal A and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, replace the K114B Hybrid/EV Powertrain Control Module 2.
- Go to next step: If Closed
- Install a 3 A fused jumper wire between the signal circuit terminal A and the 5 V reference circuit terminal B.
- Verify the scan tool Charge Port Door parameter is Open.
- Vehicle OFF, remove the jumper wire, disconnect the harness connector at the K114B Hybrid/EV Powertrain Control Module 2, Vehicle in Service Mode.
- Test for less than 1 V between the signal circuit terminal A and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- Go to next step: If less than 1 V
- Vehicle OFF
- Test for less than 2 Ω in the signal circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K114B Hybrid/EV Powertrain Control Module 2.
- Test or replace the B197 Charge Port Door Position Switch.