Installation Procedure
- Clean the contact surfaces between the power transfer unit and the transmission.
- Install a NEW power transfer unit face seal (1).
- Support the power transfer unit with a suitable jack, and secure with suitable straps.
- Raise and align the power transfer unit the correct position in relation to the transmission.
- Install the power transfer unit (1) to the transmission.
- Install the 3 power transfer unit bolts (1) and tighten to 100 N.m (74 lb ft).CAUTION:
Refer to Fastener Caution .
- Install the power transfer unit bolt (1) and tighten to 100 N.m (74 lb ft).
- Connect the power transfer unit vent hose (2) to the power transfer unit case (3).
- Install the power transfer unit bracket. Power Transfer Unit Bracket Replacement
- Connect all electrical connectors and wiring harness retainers to the power transfer unit.
- Install the power transfer unit heat shield. Power Transfer Unit Heat Shield Replacement
- Install the front wheel drive intermediate shaft. Front Wheel Drive Intermediate Shaft Replacement
- Install the propeller shaft. Propeller Shaft Replacement