LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Chevrolet >> 2003 >> Malibu Base >> Repair and Diagnosis >> Engine Mechanical >> Engine Exhaust System >> Repair Instructions >> Muffler Replacement >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

  1. Install the exhaust muffler.
  2. Connect the exhaust muffler rear hanger insulators to the exhaust muffler.
    Fig 1: Connecting Exhaust Muffler Rear Hanger Insulators To Exhaust Muffler
    G01515005Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  3. Install the exhaust muffler to the intermediate pipe.

    Tighten 

    Tighten the exhaust muffler nuts to 50 N.m (37 lb ft).

  4. Lower the vehicle.
  5. Inspect the exhaust system for leaks and underbody contact.
    Fig 2: Installing Exhaust Muffler To Intermediate Pipe
    G01515006Courtesy of GENERAL MOTORS CORP.
scientia non olet · About LEMON Manuals