LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Chevrolet >> 2003 >> Venture Base, Van Cargo Extended >> Repair and Diagnosis >> Steering >> Power Steering System >> Repair Instructions >> Tie Rod End Replacement - Outer >> Installation Procedure
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Installation Procedure

  1. Install the outer tie rod (3) to the inner tie rod (1). Do not tighten the tie rod jam nut (2).
    Fig 1: Installing Outer Tie Rod (3) To Inner Tie Rod (1)
    G01482921Courtesy of GENERAL MOTORS CORP.
  2. Install the outer tie rod (2) to the steering knuckle (1).
    Fig 2: Installing Outer Tie Rod (2) To Steering Knuckle (1)
    G01482922Courtesy of GENERAL MOTORS CORP.

    Important:  This is a prevailing torque type fastener. You may reuse this fastener ONLY under the following conditions:

    • The fastener and its counterpart are clean and free from rust.
    • The fastener develops 2 N.m (18 lb in) of torque/drag against its counterpart prior to the fastener seating.

    If the fastener does not meet these criteria, REPLACE the fastener.

    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  3. Install the tie rod ball stud nut.

    Tighten 

    Tighten the tie rod ball stud nut to 30 N.m (22 lb ft) + 120 degrees - 2 flats.

    Important:  Ensure that 2.5-4.5 tie rod end threads are visible beyond the tie rod nut nylon.

  4. Inspect and adjust the toe as necessary. Refer to FRONT TOE ADJUSTMENT  in Wheel Alignment.