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Home >> Chevrolet >> 2004 >> Cutaway 6.0 U >> Repair and Diagnosis >> Steering >> Steering Linkage (Non-Rack & Pinion) >> Repair Instructions >> Relay Rod Replacement >> Installation Procedure
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Installation Procedure

  1. Install the relay rod to the vehicle.
  2. Install the relay rod to the pitman arm and idler arm.
    Fig 1: Idler Arm To Relay Rod Retaining Nut
    GM828852Courtesy of GENERAL MOTORS CORP.
  3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Install the new relay rod to the idler arm retaining nut.

    Tighten:  Tighten the nut to 63 N.m (47 lb ft).

  5. Fig 2: Locating Pitman Arm
    GM828839Courtesy of GENERAL MOTORS CORP.
  6. Install the new relay rod to the pitman arm retaining nut.

    Tighten:  Tighten the nut to 63 N.m (47 lb ft).

  7. Fig 3: Removed Inner Tie Rods
    GM837714Courtesy of GENERAL MOTORS CORP.
  8. Install the inner tie rods to the relay rod.
  9. Fig 4: Inner Tie Rod To Relay Rod Retaining Nut
    GM832413Courtesy of GENERAL MOTORS CORP.
  10. Install the inner tie rods to relay rod retaining nuts.
  11. Fig 5: Tightening Inner Tie Rod To Relay Rod Retaining Nut
    GM858410Courtesy of GENERAL MOTORS CORP.
  12. Tighten the inner tie rods to relay rod retaining nuts using J 34028  .

    Tighten:  Tighten the nuts to 112 N.m (83 lb ft).

  13. Lower the vehicle.
  14. Verify the wheel alignment. Refer to Measuring Wheel Alignment in Wheel Alignment.