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Home >> Chevrolet >> 2004 >> Malibu Base >> Repair and Diagnosis >> Electrical >> Charging Systems >> Battery, Charging System And Starting System >> Repair Instructions >> Generator Replacement (L61) >> Installation Procedure
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Installation Procedure

    Fig 1: Identifying Generator Bolts (2.2L)
    GM758471Courtesy of GENERAL MOTORS CORP.
  1. Install the generator. Refer to Generator Replacement (L61)  and Generator Replacement (LX9) .
  2. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
    3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the generator bolts.

    Tighten:  Tighten the generator bolts to 22 N.m (16 lb ft).

  4. Connect the generator electrical connectors.

    Tighten:  Tighten the generator terminal nut to 20 N.m (15 lb ft).

  5. Install the drive belt. Refer to Drive Belt Replacement in Engine Mechanical - 2.2L (L61).
  6. Install the oil level indicator tube bolt. Refer to Oil Level Indicator and Tube Replacement in Engine Mechanical - 2.2L (L61).
  7. Install the air cleaner resonator. Refer to Air Cleaner Outlet Resonator Replacement in Engine Controls - 2.2L (L61).
  8. Lower the vehicle.
  9. Connect the battery negative cable. Refer to Battery Negative Cable Disconnect/Connect Procedure .
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