LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Chevrolet >> 2004 >> SSR >> Repair and Diagnosis >> External Pages >> Different car >> Section 686 (Engine Control System - 5.3L - Introduction) >> Repair Instructions >> Fuel Tank Replacement >> Disassembly Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Disassembly Procedure

WARNING: This page is about a different car, the 2003 Chevrolet SSR. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Locating EVAP Components
    GM887437Courtesy of GENERAL MOTORS CORP.
  1. Remove the EVAP vent valve (1). Refer to Evaporative Emission (EVAP) Canister Vent Solenoid Valve Replacement .
  2. Remove the fuel filter (8). Refer to Fuel Filter Replacement .
  3. Disconnect the fuel feed and return pipes from the fuel sender (5). Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
  4. Remove the fuel feed and return pipes from the retaining clip (7).
  5. Remove the EVAP vent valve pipe.
  6. Disconnect the EVAP vapor pipe from the fill limiter vent valve (4), and the front and rear rollover valves (2, 6). Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
  7. Remove the EVAP vapor pipes.
  8. Remove the fuel sender assembly (5) from the fuel tank. Refer to Fuel Sender Assembly Replacement .
  9. Remove the EVAP canister (3) Refer to Evaporative Emission (EVAP) Canister Replacement .