LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Chevrolet >> 2004 >> SSR >> Repair and Diagnosis >> External Pages >> Different car >> Section 687 (Lighting Systems) >> Repair Instructions >> Headlamp Replacement >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

WARNING: This page is about a different car, the 2003 Chevrolet SSR. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View of Headlamp Nuts Sequence
    GM955621Courtesy of GENERAL MOTORS CORP.
  1. Align the headlamp assembly into the opening.
  2. Install the headlamp into the vehicle.
  3. NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  4. Install the nuts to the headlamp in the following sequence (1, 2, 3).

    Tighten:  Tighten the headlamp fasteners to 10 N.m (88 lb in).

  5. Connect the electrical connectors to the headlamp bulbs.
  6. Install the wheelhouse liner. Refer to Wheelhouse Liner Replacement - Front in Body Front End.
  7. Install the wheel assembly. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  8. Lower the vehicle.
  9. Install the upper grille applique molding. Refer to Grille Applique Molding Replacement - Upper (Molding Assembly) or Grille Applique Molding Replacement - Upper (Bow Tie) in Exterior Trim.
  10. Close the hood.