Automatic Transaxle - 4T65-E - Overhaul
- Specifications
- Component Locator
- Repair Instructions
- Torque Converter Assembly Removal
- Transmission Support Fixture Assemble
- Transfer Case Removal
- Reverse Servo Removal
- Forward Servo Removal
- Pan and Filter Assembly Removal
- Transmission Fluid Filter Inspection
- Accumulator Assembly and 2-1 Band Servo Removal
- Control Valve Body Cover and Gaskets Disassemble
- Wiring Harness Removal
- Oil Pump Removal
- Control Valve Body Assembly Removal
- Oil Pump Drive Shaft Removal
- Vehicle Speed Sensor Removal
- Output Shaft Removal
- Front Differential Carrier End Play Check (FWD Only)
- Manual Valve Link and Oil Dam Removal
- Drive Axle Oil Seal Removal - Left Side
- Case Cover Removal
- Fourth Clutch Components Removal
- Drive Link Stretch Check
- Drive Sprocket, Driven Sprocket and Drive Link Removal
- Driven Sprocket Support Assembly Removal
- Second Clutch and Input Clutch Removal
- Reverse Band Removal
- Reverse Reaction Drum Removal
- Case Extension Assembly Removal
- Differential Carrier and Components Removal
- Input and Reaction Carrier Removal
- Reaction Sun Gear and Manual 2-1 Band Removal
- 1-2 Support Drum and Forward Band Removal
- Differential Carrier Internal Gear Removal
- Manual Shift Shaft Position (Internal Mode) Switch and Parking System Components Removal
- Case Assembly Inspection
- Case Components Disassemble
- Case Components Assemble
- Torque Converter Oil Seal Removal
- Drive Sprocket Support Removal
- Drive Sprocket Support Assemble
- Torque Converter Oil Seal Assemble
- Manual Shift Shaft Position (Internal Mode) Switch and Parking System Components Installation
- Differential Carrier Internal Gear Assemble
- Differential Carrier Inspection (FWD Only)
- Differential Carrier Disassemble (FWD Only)
- Differential Carrier Assemble (FWD Only)
- Vehicle Speed Sensor Reluctor Wheel Disassemble (FWD Only)
- Vehicle Speed Sensor Reluctor Wheel Assemble (FWD Only)
- Differential Carrier Components Assemble (FWD Only)
- Case Extension Assemble (FWD Only)
- Forward Band Assemble
- 1-2 Support Roller Clutch Disassemble
- 1-2 Support Roller Clutch Assemble
- 1-2 Support Roller Clutch Functional Check
- 1-2 Support Drum Assemble
- 2-1 Manual Band Assemble
- Reaction Sun Gear and Drum Assemble
- Input and Reaction Carrier Pinion End Play Check
- Input and Reaction Carrier Assemble
- Reverse Reaction Drum Assemble
- Input and Third Clutch Pawl Disassemble
- Input and Third Clutch Pawl Assemble
- Input and Third Clutch Pawl Functional Check
- Input Clutch and Third Clutch Disassemble
- Input Clutch Housing Assembly Inspection
- Input Clutch Housing Ball Check Valve Disassemble
- Input Clutch Housing Ball Check Valve Assemble
- Input Clutch and Third Clutch Assemble
- Input Clutch and Third Clutch Functional Air Check
- Input Clutch Housing Oil Seal Rings Assemble
- Input Clutch Housing, Input Clutch Pawl and Third Clutch Pawl Assemble
- Input Clutch Housing End Play Check (FWD Only)
- Second Clutch Disassemble
- Second Clutch Housing Assembly Inspection
- Second Clutch Housing Ball Check Valve Disassemble
- Second Clutch Housing Ball Check Valve Assemble
- Second Clutch Assemble
- Reverse Band Assemble
- Driven Sprocket Support Components Disassemble
- Driven Sprocket Support Components Inspection
- Driven Sprocket Support Bearing Disassemble
- Driven Sprocket Support Bearing Assemble
- Driven Sprocket Support Components Assemble
- Fourth and Second Clutch Functional Air Check
- Second, Input, Third and Sprag Clutches Assemble
- Driven Sprocket Support Assemble
- Drive Sprocket and Turbine Shaft Disassemble
- Drive Sprocket and Turbine Shaft Assemble
- Drive and Driven Sprocket Components Assemble
- Fourth Clutch Components Assemble
- Case Cover Components Disassemble (Without Touch Activated Power)
- Case Cover Components Disassemble (With Touch Activated Power)
- Case Cover Components Inspection (Without Touch Activated Power)
- Case Cover Components Inspection (With Touch Activated Power)
- Case Cover Bearing Disassemble
- Case Cover Bearing Assemble
- Drive Shaft Oil Seal Assemble - Left Side
- Case Cover Components Assemble (Without Touch Activated Power)
- Case Cover Components Assemble (With Touch Activated Power)
- Case Cover and Gaskets Assemble
- Manual Valve Link and Oil Dam Assemble
- Differential Carrier End Play Check (FWD Only)
- Drive Shaft Oil Seal Disassemble - Right Side (FWD Only)
- Drive Shaft Oil Seal Assemble - Right Side (FWD Only)
- Vehicle Speed Sensor Assemble (FWD Only)
- Control Valve Body Clean
- Control Valve Body Inspection
- Control Valve Body Disassemble (Without Touch Activated Power)
- Control Valve Body Disassemble (With Touch Activated Power)
- Control Valve Body Assemble (Without Touch Activated Power)
- Control Valve Body Assemble (With Touch Activated Power)
- Oil Pump Drive Shaft Assemble
- Control Valve Body and Spacer Plate Assemble
- Oil Pump Components Disassemble
- Oil Pump Components Assemble
- Wiring Harness Assemble
- Control Valve Body Cover and Gasket Assemble
- Thermo Element Adjustment
- 2-1 Manual Band Servo Disassemble
- 2-1 Manual Band Servo Assemble
- Accumulator Components Disassemble
- Accumulator Components Assemble
- Accumulator Assembly, 2-1 Band Servo Assemble
- Oil Pan and Filter Assemble
- Forward Band Servo Components Disassemble
- Forward Band Servo Assemble
- Reverse Band Servo Components Disassemble
- Reverse Band Servo Assemble
- Transmission to Transfer Case End Play Check (F4WD Only)
- Transfer Case Installation
- Output Shaft Assemble
- Transmission Holding Fixture Disassemble
- Torque Converter Inspection
- Torque Converter Assemble
- Description and Operation
- Automatic Transmission Hydraulic Diagrams
- Park or Neutral - Engine Running (Park - Without Touch Activated Power)
- Notes
- Pressure Regulator Valve (313)
- Actuator Feed Limit Valve (414)
- Pressure Control (PC) Solenoid Valve (322)
- Torque Signal Regulator Valve (321)
- Line Pressure Relief Valve (324)
- Manual Valve (404)
- Transmission Fluid Pressure (TFP) Manual Valve Position Switch Assembly (34)
- 1-2, 3-4 Shift Solenoid Valve (315A)
- 2-3 Shift Solenoid Valve (315B)
- 1-2 Shift Valve (318)
- 2-3 Shift Valve (357)
- 1-2, 2-3 and 3-4 Accumulator Valves (350, 344, 341)
- 1-2, 2-3 and 3-4 Accumulator Assemblies
- Pressure Regulator Valve (313) (Torque Converter/Cooler and Lube Circuits)
- TCC Control Valve (335)
- Park - Engine Running - Without Touch Activated Power - A/T System Hydraulic Diagram
- Park or Neutral - Engine Running (Park - With Touch Activated Power)
- Notes
- Pressure Regulator Valve (313)
- Actuator Feed Limit Valve (414)
- Pressure Control (PC) Solenoid Valve (322)
- Torque Signal Regulator Valve (321)
- Line Pressure Relief Valve (324)
- Manual Valve (404)
- Transmission Fluid Pressure (TFP) Manual Valve Position Switch Assembly (34)
- 1-2, 3-4 Shift Solenoid Valve (315A)
- 2-3 Shift Solenoid Valve (315B)
- 1-2 Shift Valve (318)
- 2-3 Shift Valve (357)
- 1-2, 2-3 and 3-4 Accumulator Valves (350, 344, 341)
- 1-2, 2-3 and 3-4 Accumulator Assemblies
- Pressure Regulator Valve (313) (Torque Converter/Cooler and Lube Circuits)
- TCC Control Valve (335)
- Park - Engine Running - With Touch Activated Power - A/T System Hydraulic Diagram
- Park or Neutral - Engine Running (Neutral-Without Touch Activated Power)
- Park or Neutral - Engine Running (Neutral - With Touch Activated Power)
- Reverse (Without Touch Activated Power)
- Notes
- Pressure Regulator Valve (313)
- Manual Valve (404)
- Number 5 Ball Check Valve (373)
- Reverse Servo Assembly (39-40)
- Reverse Band Assembly (615)
- Input Clutch
- Pressure Regulator Valve (313) (Torque Converter/Cooler and Lube Circuits)
- TCC Control Valve (335)
- Reverse - Without Touch Activated Power - A/T System Hydraulic Diagram
- Reverse (With Touch Activated Power)
- Notes
- Pressure Regulator Valve (313)
- Manual Valve (404)
- Number 5 Ball Check Valve (373)
- Reverse Servo Assembly (39-40)
- Reverse Band Assembly (615)
- Input Clutch
- Pressure Regulator Valve (313) (Torque Converter/Cooler and Lube Circuits)
- TCC Control Valve (335)
- Reverse - With Touch Activated Power - A/T System Hydraulic Diagram
- Overdrive Range, First Gear (Without Touch Activated Power)
- Notes
- Manual Valve (404)
- Number 6 Ball Check Valve (372)
- Forward Servo Assembly (15-22)
- Forward Band Assembly (688)
- 1-2 Shift Solenoid (SS) Valve (315A)
- 2-3 Shift Solenoid (SS) Valve (315B)
- Input Clutch
- 1-2 Support Roller Clutch
- Overdrive Range, First Gear - Without Touch Activated Power - A/T System Hydraulic Diagram
- Overdrive Range, First Gear (With Touch Activated Power)
- Notes
- Manual Valve (404)
- Number 6 Ball Check Valve (372)
- Forward Servo Assembly (15-22)
- Forward Band Assembly (688)
- 1-2 Shift Solenoid (SS) Valve (315A)
- 2-3 Shift Solenoid (SS) Valve (315B)
- Input Clutch
- 1-2 Support Roller Clutch
- Overdrive Range, First Gear - With Touch Activated Power - A/T System Hydraulic Diagram
- Overdrive Range, Second Gear (Without Touch Activated Power)
- Notes
- 1-2, 3-4 Shift Solenoid (SS) Valve (315A)
- 1-2 Shift Valve (318)
- Number 2 Ball Check Valve (372)
- Second Clutch
- Input Clutch
- Input Sprag Clutch
- Forward Band
- 1-2 Support Roller Clutch
- 1-2 Accumulator
- 1-2 Accumulator Valve
- TCC Control Pulse Width Modulated (PWM) Solenoid Valve
- Torque Converter Clutch
- Transmission Fluid Pressure (TFP) Manual Valve Position Switch
- Overdrive Range, Second Gear - Without Touch Activated Power - A/T System Hydraulic Diagram
- Overdrive Range, Second Gear (With Touch Activated Power)
- Notes
- 1-2, 3-4 Shift Solenoid (SS) Valve (315A)
- 1-2 Shift Valve (318)
- Number 2 Ball Check Valve (372)
- Second Clutch
- Input Clutch
- Input Sprag Clutch
- Forward Band
- 1-2 Support Roller Clutch
- 1-2 Accumulator
- 1-2 Accumulator Valve
- TCC Control Pulse Width Modulated (PWM) Solenoid Valve
- Torque Converter Clutch
- Transmission Fluid Pressure (TFP) Manual Valve Position Switch
- Overdrive Range, Second Gear - With Touch Activated Power - A/T System Hydraulic Diagram
- Overdrive Range, Third Gear - Torque Converter Clutch Not Applied (Without Touch Activated Power)
- Notes
- 2-3 Shift Solenoid (SS) Valve (315)
- Number 9 Ball Check Valve (372)
- Number 4 Ball Check Valve (372)
- 2-3 Shift Valve (357)
- Third Clutch
- Third Roller Clutch
- Input Clutch
- Forward Band
- 1-2 Support Roller Clutch
- 2-3 Accumulator
- 2-3 Accumulator Valve
- Torque Converter Clutch
- Transmission Fluid Pressure (TFP) Manual Valve Position Switch
- Overdrive Range, Third Gear - Torque Converter Clutch (TCC) Not Applied - Without Touch Activated Power - A/T System Hydraulic Diagram
- Overdrive Range, Third Gear - Torque Converter Clutch Not Applied (With Touch Activated Power)
- Notes
- 2-3 Shift Solenoid (SS) Valve (315)
- Number 9 Ball Check Valve (372)
- Number 4 Ball Check Valve (372)
- 2-3 Shift Valve (357)
- Third Clutch
- Third Roller Clutch
- Input Clutch
- Forward Band
- 1-2 Support Roller Clutch
- 2-3 Accumulator
- 2-3 Accumulator Valve
- Torque Converter Clutch
- Transmission Fluid Pressure (TFP) Manual Valve Position Switch
- Overdrive Range, Third Gear - Torque Converter Clutch (TCC) Not Applied - With Touch Activated Power - A/T System Hydraulic Diagram
- Overdrive Range, Fourth Gear - Torque Converter Clutch Not Applied (Without Touch Activated Power)
- Notes
- 1-2, 3-4 Shift Solenoid (SS) Valve (315)
- 1-2 Shift Valve (318)
- 3-4 Shift Valve (362)
- Fourth Clutch
- Third Clutch
- Third Roller Clutch
- Second Clutch
- Forward Band
- 1-2 Support Roller Clutch
- 3-4 Accumulator
- 3-4 Accumulator Valve
- Torque Converter Clutch
- Transmission Fluid Pressure (TFP) Manual Valve Position Switch
- Overdrive Range, Fourth Gear - TCC Not Applied - Without Touch Activated Power - A/T System Hydraulic Diagram
- Overdrive Range, Fourth Gear - Torque Converter Clutch Not Applied (With Touch Activated Power)
- Notes
- 1-2, 3-4 Shift Solenoid (SS) Valve (315)
- 1-2 Shift Valve (318)
- 3-4 Shift Valve (362)
- Fourth Clutch
- Third Clutch
- Third Roller Clutch
- Second Clutch
- Forward Band
- 1-2 Support Roller Clutch
- 3-4 Accumulator
- 3-4 Accumulator Valve
- Torque Converter Clutch
- Transmission Fluid Pressure (TFP) Manual Valve Position Switch
- Overdrive Range, Fourth Gear - TCC Not Applied - With Touch Activated Power - A/T System Hydraulic Diagram
- Overdrive Range, Fourth Gear - Torque Converter Clutch Applied (Without Touch Activated Power)
- Notes
- TCC Control (PWM) Solenoid
- TCC Regulator Valve
- TCC Control Valve
- Torque Converter Clutch
- Transmission Fluid Pressure (TFP) Manual Valve Position Switch
- Cooler Check Valve
- Number 1 Ball Check Valve (372)
- Converter Clutch Blow-off Valve
- Overdrive Range, Fourth Gear - TCC Applied - Without Touch Activated Power - A/T System Hydraulic Diagram
- Overdrive Range, Fourth Gear - Torque Converter Clutch Applied (With Touch Activated Power)
- Notes
- TCC Control (PWM) Solenoid
- TCC Regulator Valve
- TCC Control Valve
- Torque Converter Clutch
- Transmission Fluid Pressure (TFP) Manual Valve Position Switch
- Cooler Check Valve
- Number 1 Ball Check Valve (372)
- Converter Clutch Blow-off Valve
- Overdrive Range, Fourth Gear - TCC Applied - With Touch Activated Power - A/T System Hydraulic Diagram
- Overdrive Range, 4-3 Downshift - Torque Converter Clutch Not Applied (Without Touch Activated Power)
- Notes
- Pressure Control (PC) Solenoid
- Pressure Regulator Valve
- TCC Control (PWM) Solenoid Valve
- TCC Control Valve
- Transmission Fluid Pressure (TFP) Manual Valve Position Switch
- 1-2, 3-4 Shift Solenoid (SS) Valve (315)
- 3-4 Shift Valve (362)
- Fourth Clutch
- 3-4 Accumulator
- 3-4 Accumulator Valve
- Overdrive Range, 4-3 Downshift - TCC Not Applied - Without Touch Activated Power - A/T System Hydraulic Diagram
- Overdrive Range, 4-3 Downshift - Torque Converter Clutch Not Applied (With Touch Activated Power)
- Notes
- Pressure Control (PC) Solenoid
- Pressure Regulator Valve
- TCC Control (PWM) Solenoid Valve
- TCC Control Valve
- Transmission Fluid Pressure (TFP) Manual Valve Position Switch
- 1-2, 3-4 Shift Solenoid (SS) Valve (315)
- 3-4 Shift Valve (362)
- Fourth Clutch
- 3-4 Accumulator
- 3-4 Accumulator Valve
- Overdrive Range, 4-3 Downshift - TCC Not Applied - With Touch Activated Power - A/T System Hydraulic Diagram
- Drive Range, Manual Third (from Overdrive Range) (Without Touch Activated Power)
- Manual Third Gear (With Touch Activated Power)
- Drive Range, Manual Second (from Drive, Manual Third) (Without Touch Activated Power)
- Notes
- Manual Valve (404)
- Number 8 Ball Check Valve (372)
- 2-3 Shift Valve (357)
- Manual 2-1 Servo Assembly (104-115)
- Number 4 Ball Check Valve (372)
- 2-3 Shift Solenoid (SS) Valve (315)
- 3-2 Manual Downshift Valve (356)
- Pressure Control (PC) Solenoid
- Torque Converter Clutch
- Drive Range, Manual 2nd - from Drive, Manual 3rd - Without Touch Activated Power - A/T System Hydraulic Diagram
- Manual Second Gear (With Touch Activated Power)
- Notes
- Manual Valve (404)
- Number 8 Ball Check Valve (372)
- 2-3 Shift Valve (357)
- 3-2 Manual Downshift Valve (356)
- Manual 2-1 Servo Assembly (104-115)
- Number 4 Ball Check Valve (372)
- 2-3 Shift Solenoid (SS) Valve (315)
- Pressure Control (PC) Solenoid
- Torque Converter Clutch
- Drive Range, Manual 2nd - from Drive, Manual 3rd - With Touch Activated Power - A/T System Hydraulic Diagram
- Drive Range, Manual First (from Drive, Manual Second) (Without Touch Activated Power)
- Notes
- Manual Valve (404)
- Number 7 Ball Check Valve (372)
- 1-2 Shift Valve (318)
- Lo Blow Off Valve (407)
- Number 4 Ball Check Valve (372)
- 1-2, 3-4 Shift Solenoid (SS) Valve (315)
- Number 2 Ball Check Valve (372)
- Pressure Regulator Valve
- Drive Range, Manual 1st - from Drive, Manual 2nd - Without Touch Activated Power - A/T System Hydraulic Diagram
- Manual First Gear (With Touch Activated Power)
- Notes
- Manual Valve (404)
- Number 7 Ball Check Valve (372)
- 1-2 Shift Valve (318)
- Lo Blow Valve (443)
- Number 4 Ball Check Valve (372)
- 1-2, 3-4 Shift Solenoid (SS) Valve (315)
- Number 2 Ball Check Valve (372)
- Drive Range, Manual 1st - from Drive, Manual 2nd - With Touch Activated Power - A/T System Hydraulic Diagram
- Park or Neutral - Engine Running (Park - Without Touch Activated Power)
- Fluid Passages
- Automatic Transmission Hydraulic Diagrams
- Special Tools and Equipment